Footwear having sensor system

ABSTRACT

An article of footwear includes an upper member and a sole structure, with a sensor system connected to the sole structure. The sensor system includes a plurality of sensors that are configured for detecting forces exerted by a user&#39;s foot on the sensor. Each sensor includes two electrodes that are in communication with a force sensitive resistive material. The electrodes and the force sensitive resistive material may have multi-lobed shapes. Additionally, the sensor system may be provided on an insert that may form a sole member of the article of footwear. The insert may have slits therethrough, and may have a defined peripheral shape.

CROSS-REFERENCE TO RELATED APPLICATIONS

The present application is a continuation of U.S. patent applicationSer. No. 14/809,954, filed Jul. 27, 2015, which is a continuation ofU.S. patent application Ser. No. 13/399,778, filed Feb. 17, 2012, andissued as U.S. Pat. No. 9,089,182, which is a continuation-in-part ofU.S. patent application Ser. No. 12/483,824, filed Jun. 12, 2009, andissued as U.S. Pat. No. 8,676,541, and U.S. patent application Ser. No.12/483,828, filed Jun. 12, 2009, and issued as U.S. Pat. No. 9,462,844,both of which claim priority to U.S. Provisional Patent Application No.61/061,427, filed on Jun. 13, 2008, and U.S. Provisional PatentApplication No. 61/138,048, filed on Dec. 16, 2008, and U.S. patentapplication Ser. No. 13/399,778 also claims priority to U.S. ProvisionalApplication No. 61/443,911, filed Feb. 17, 2011, and the presentapplication claims priority to all of such prior applications, which areall incorporated herein by reference in their entireties.

TECHNICAL FIELD

The present invention generally relates to footwear having a sensorsystem and, more particularly, to a shoe having a force sensor assemblyoperably connected to a communication port located in the shoe.

BACKGROUND

Shoes having sensor systems incorporated therein are known. Sensorsystems collect performance data wherein the data can be accessed forlater use such as for analysis purposes. In certain systems, the sensorsystems are complex or data can only be accessed or used with certainoperating systems. Thus, uses for the collected data can beunnecessarily limited. Accordingly, while certain shoes having sensorsystems provide a number of advantageous features, they neverthelesshave certain limitations. The present invention seeks to overcomecertain of these limitations and other drawbacks of the prior art, andto provide new features not heretofore available.

BRIEF SUMMARY

The present invention relates generally to footwear having a sensorsystem. Aspects of the invention relate to an article of footwear thatincludes an upper member and a sole structure, with a sensor systemconnected to the sole structure. The sensor system includes a pluralityof sensors that are configured for detecting forces exerted by a user'sfoot on the sensor.

According to one aspect, the footwear further contains a communicationport operably connected with the sensors. In one embodiment, thecommunication port is configured for transmitting data regarding forcesdetected by each sensor in a universally readable format. The port mayalso be configured for connection to an electronic module to allowcommunication between the sensors and the module.

According to another aspect, the footwear contains an electronic modulein communication with the sensors, which is configured for collectingdata from the sensors. The module may be connected with the sensorsthrough the communication port, and may be positioned within a cavity inthe footwear. In one embodiment, the module is further configured fortransmitting the data to an external device for further processing.

According to another aspect, the footwear may contain a well located inthe sole structure that is configured for removably receiving anelectronic module. The well may have a communication port connected withthe sensors and configured for communication with the module.

According to another aspect, the sensor system further includes aplurality of sensor leads connecting the sensors to the port and/or theelectronic module. The leads may also include one or more power leadsfor supplying power from the port and/or the module to the sensors.

According to a further aspect, the sensors may be one or more varioustypes of sensors. In one embodiment, the sensors are force-sensitiveresistor sensors. In another embodiment, the sensors include twoelectrodes with a force-sensitive resistive material disposed betweenthe electrodes. The electrodes and the force-sensitive material may bedisposed on separate members of the sole structure.

According to yet another aspect, the sensor system includes a firstsensor located in the first phalange area of the sole structure, asecond sensor located in the first metatarsal head area of the solestructure, a third sensor located in the fifth metatarsal head area ofthe sole structure, and a fourth sensor located in the heel area of thesole structure.

Other aspects of the invention relate to an insert member that maycontain a sensor system as described above. The insert member is adaptedto be placed in contact with the sole structure, such as by insertingthe insert member into the article of footwear and/or forming the insertmember as a part of the article of footwear, such as a portion of thesole structure of the article of footwear. For example, the insert maybe an insole member, a portion of the midsole, or a separate memberadapted to be inserted beneath or above the insole member, among otherconfigurations.

According to one aspect, the insert is formed of the insert member thatincludes a central portion adapted to be engaged by a metatarsal portionof the foot, a first phalange portion extending from a front edge of thecentral portion and adapted to be engaged by a first phalange of thefoot, and a heel portion extending from a rear edge of the centralportion and adapted to be engaged by a heel of the foot. The centralportion has a length measured from the front edge to the rear edge and awidth measured perpendicular to the length, and wherein the firstphalange portion extends from the front edge of the central portion inan elongated manner and has a width that is narrower than the width ofthe central portion and a length that is greater than the width of thefirst phalange portion. The heel portion extends from the rear edge ofthe central portion in an elongated manner and has a width that isnarrower than the width of the central portion and a length that isgreater than the width of the heel portion. The insert also includes asensor system comprising a plurality of force sensors connected to theinsert member and a port configured for communication with an electronicdevice. At least one of the force sensors is positioned on the centralportion, at least one of the force sensors is positioned on the firstphalange portion, and at least one of the force sensors is positioned onthe heel portion, and the port is positioned on the central portion. Theinsert member may have a peripheral edge that includes a front medialedge having an outwardly-curved shape, a front lateral edge having aninwardly-curved shape, and a rear medial edge and a rear lateral edgeeach having at least one inwardly-curved edge.

According to another aspect, the insert may include a flexible polymerinsert member adapted to be placed in contact with the sole structure ofthe article of footwear and a sensor system comprising a plurality offorce sensors connected to the insert member and a port configured forcommunication with an electronic device. The insert member has aplurality of slits extending completely through the thickness of theinsert member, with the slits positioned proximate at least one of theforce sensors of the sensor system. At least one of the slits may extendfrom the peripheral edge inwardly into the insert member, and/or may bepositioned completely within the insert member and so as to not contactthe peripheral edge. In one embodiment, at least one of the sensors hasan internal gap, and one of the slits extends into the internal gap. Inanother embodiment, the insert member comprises a first layer having theelectrodes and leads located thereon and a second layer having the forcesensitive resistive material thereon.

According to a further aspect, the insert may include a sensor systemcomprising a plurality of force sensors connected to the insert memberand a port configured for communication with an electronic device. Atleast one of the force sensors includes a patch of force-sensitiveresistive material, a first electrode having a first lead connected tothe port; and a second electrode having a second lead connected to theport. The patch of force-sensitive resistive material has a multi-lobedstructure includes at least a first lobe and a second lobe separated bya gap. The first electrode is in contact with the first lobe and thesecond lobe, and the second electrode is in contact with the first lobeand the second lobe. The patch of force-sensitive material may alsoinclude one or more additional lobes in contact with the electrodes,such as a third lobe separated from the first lobe by a second gap. Thepatch of force-sensitive resistive material may also include one or morenarrow bridge members spanning the gap and connecting the first lobe andthe second lobe. The electrodes may also each have an enlarged spacethat is superimposed over the elongated gap between the first and secondlobes, such that no portion of the electrodes are positioned within theelongated gap.

According to yet another aspect, the insert may include an insertmember, a graphic layer formed of a sheet of material connected to asurface of the insert member in a layered configuration, the sheet ofmaterial having a graphic design thereon, and a sensor system containinga plurality of force sensors connected to the insert member and a portconfigured for communication with an electronic device.

Additional aspects of the invention relate to a foot contacting memberor other sole member of the sole structure that has a sensor system asdescribed above, including a plurality of sensors, connected thereto.The foot contacting member or other sole member may be configured forinsertion into an article of footwear. In one embodiment, the solemember may include a plurality of electrodes and sensor leads configuredto be connected to a force-sensitive material disposed on another solemember.

Further aspects of the invention relate to a system that includes anarticle of footwear with a sensor system as described above, with anelectronic module connected to the sensor system, and an external deviceconfigured for communication with the electronic module. The module isconfigured to receive data from the sensors and to transmit the data tothe external device, and the external device is configured for furtherprocessing the data.

According to one aspect, the system also includes an accessory deviceconnected to the external device, configured to enable communicationbetween the electronic module and the external device. The accessorydevice may also be configured for connection to a second external deviceto enable communication between the electronic module and the secondexternal device.

According to another aspect, the data communicated to the externaldevice can be used in one or more different applications. Suchapplications can include using the data as control input for a programexecuted by the external device, such as a game program, or for athleticperformance monitoring, among other applications. Athletic performancemonitoring can include monitoring one or more performance metrics suchas speed, distance, lateral movement, acceleration, jump height, weighttransfer, foot strike pattern, balance, foot pronation or supination,loft time measurement during running, lateral cutting force, contacttime, center of pressure, weight distribution, and/or impact force,among others.

Still further aspects of the invention relate to methods utilizing anarticle of footwear containing a sensor system as described above. Suchmethods can include receiving data from the sensors at the electronicmodule and transmitting the data from the module to a remote externaldevice for further processing, which may include use in one or moreapplications. Such methods can also include removing or disconnecting afirst electronic module from the sensor system and connecting a secondmodule in its place, where the second module is configured for adifferent operation. Such methods can further include processing thedata for use in one or more applications and/or using the data ascontrol input for an external device. Aspects of the invention may alsoinclude computer-readable media containing instructions for use inperforming one or more features of these methods and/or utilizing thefootwear and systems described above.

Other aspects of the invention relate to a system that includes at leasttwo articles of footwear, each having a sensor system as describedabove, with an electronic module connected thereto, where eachelectronic module is configured for communicating data received from thesensors to an external device. The system may use several communicationmodes. In one embodiment, each module communicates separately with theexternal device. In another embodiment, the modules are additionally oralternately configured to communicate with each other. In a furtherembodiment, one electronic module is configured to transmit the data tothe other electronic module, and the other electronic module isconfigured to transmit the data from both electronic modules to theexternal device.

Still other features and advantages of the invention will be apparentfrom the following specification taken in conjunction with the followingdrawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a side view of a shoe;

FIG. 2 is an opposed side view of the shoe of FIG. 1;

FIG. 3 is a top view of a sole of a shoe incorporating one embodiment ofa sensor system;

FIG. 4 is a side cross-sectional view of a shoe incorporating the sensorsystem of FIG. 3;

FIG. 5 is a side cross-sectional view of another shoe incorporating thesensor system of FIG. 3;

FIG. 5A is a side cross-sectional view of one embodiment of a portlocated in a well in a sole of an article of footwear;

FIG. 5B is a side cross-sectional view of a second embodiment of a portlocated in a well in a sole of an article of footwear;

FIG. 5C is a side cross-sectional view of a third embodiment of a portlocated in a well in a sole of an article of footwear;

FIG. 5D is a side cross-sectional view of a fourth embodiment of a portlocated in a well in a sole of an article of footwear;

FIG. 5E is a top view of a fifth embodiment of a port located in a wellin a sole of an article of footwear;

FIG. 6 is a schematic diagram of one embodiment of an electronic modulecapable of use with a sensor system, in communication with an externalelectronic device;

FIG. 7 is a side cross-sectional view of a sole of a shoe incorporatingthe sensor system of FIG. 3, including an external output port;

FIG. 8 is a top view of a sole of a shoe incorporating anotherembodiment of a sensor system utilizing force-sensitive resistor (FSR)sensors;

FIGS. 9 and 10 are schematic views illustrating force-sensitiveresistive behavior of a force-sensitive resistive material;

FIGS. 11-14 are side cross-sectional exploded views of soles of a shoeincorporating embodiments of sensor systems utilizing force-sensitiveresistor (FSR) sensors;

FIG. 15 is a top view of a sole of a shoe incorporating anotherembodiment of a sensor system utilizing separate electrodes and aforce-sensitive resistive element;

FIGS. 16-20 are side cross-sectional exploded views of soles of a shoeincorporating embodiments of sensor systems utilizing separateelectrodes and a force-sensitive resistive element;

FIG. 21 is a side view of a shoe incorporating another embodiment of asensor system in an upper of the shoe;

FIG. 22 is a side cross-sectional exploded view of a sole of a shoeshowing interchanging of two electronic modules;

FIG. 23 is a schematic diagram of the electronic module of FIG. 6, incommunication with an external gaming device;

FIG. 24 is a schematic diagram of a pair of shoes, each containing asensor system, in a mesh communication mode with an external device;

FIG. 25 is a schematic diagram of a pair of shoes, each containing asensor system, in a “daisy chain” communication mode with an externaldevice;

FIG. 26 is a schematic diagram of a pair of shoes, each containing asensor system, in an independent communication mode with an externaldevice;

FIG. 27 is a top view of two sets of layers for use in constructing asensor system;

FIG. 28 is a top view of the assembly of an insert member containing asensor system, using one set of layers as shown in FIG. 27;

FIG. 29 is a top view of another embodiment of an insert membercontaining a sensor system according to aspects of the invention;

FIG. 30 is a top view of a left and right pair of insert members asshown in FIG. 29;

FIG. 31 is a magnified view of a portion of the insert member and sensorsystem of FIG. 29;

FIG. 32 is a magnified exploded view of a portion of the insert memberand sensor system of FIG. 29, with a graphic layer;

FIG. 33 is a magnified exploded view of a portion of another embodimentof an insert member for use with a sensor system such as shown in FIG.29;

FIG. 34 is a top view of another embodiment of an insert membercontaining a sensor system according to aspects of the invention; and

FIG. 35 is a top view of a left and right pair of insert members asshown in FIG. 34.

DETAILED DESCRIPTION

While this invention is susceptible of embodiment in many differentforms, there are shown in the drawings, and will herein be described indetail, preferred embodiments of the invention with the understandingthat the present disclosure is to be considered as an exemplification ofthe principles of the invention and is not intended to limit the broadaspects of the invention to the embodiments illustrated and described.

Footwear, such as a shoe, is shown as an example in FIGS. 1-2 andgenerally designated with the reference numeral 100. The footwear 100can take many different forms, including, for example, various types ofathletic footwear. In one exemplary embodiment, the shoe 100 generallyincludes a force sensor system 12 operably connected to a universalcommunication port 14. As described in greater detail below, the sensorsystem 12 collects performance data relating to a wearer of the shoe100. Through connection to the universal communication port 14, multipledifferent users can access the performance data for a variety ofdifferent uses as described in greater detail below.

An article of footwear 100 is depicted in FIGS. 1-2 as including anupper 120 and a sole structure 130. For purposes of reference in thefollowing description, footwear 100 may be divided into three generalregions: a forefoot region 111, a midfoot region 112, and a heel region113, as illustrated in FIG. 1. Regions 111-113 are not intended todemarcate precise areas of footwear 100. Rather, regions 111-113 areintended to represent general areas of footwear 100 that provide a frameof reference during the following discussion. Although regions 111-113apply generally to footwear 100, references to regions 111-113 also mayapply specifically to upper 120, sole structure 130, or individualcomponents included within and/or formed as part of either upper 120 orsole structure 130.

As further shown in FIGS. 1 and 2, the upper 120 is secured to solestructure 130 and defines a void or chamber for receiving a foot. Forpurposes of reference, upper 120 includes a lateral side 121, anopposite medial side 122, and a vamp or instep area 123. Lateral side121 is positioned to extend along a lateral side of the foot (i.e., theoutside) and generally passes through each of regions 111-113.Similarly, medial side 122 is positioned to extend along an oppositemedial side of the foot (i.e., the inside) and generally passes througheach of regions 111-113. Vamp area 123 is positioned between lateralside 121 and medial side 122 to correspond with an upper surface orinstep area of the foot. Vamp area 123, in this illustrated example,includes a throat 124 having a lace 125 or other desired closuremechanism that is utilized in a conventional manner to modify thedimensions of upper 120 relative the foot, thereby adjusting the fit offootwear 100. Upper 120 also includes an ankle opening 126 that providesthe foot with access to the void within upper 120. A variety ofmaterials may be used for constructing upper 120, including materialsthat are conventionally utilized in footwear uppers. Accordingly, upper120 may be formed from one or more portions of leather, syntheticleather, natural or synthetic textiles, polymer sheets, polymer foams,mesh textiles, felts, non-woven polymers, or rubber materials, forexample. The upper 120 may be formed from one or more of these materialswherein the materials or portions thereof are stitched or adhesivelybonded together, e.g., in manners that are conventionally known and usedin the art.

Upper 120 may also include a heel element (not shown) and a toe element(not shown). The heel element, when present, may extend upward and alongthe interior surface of upper 120 in the heel region 113 to enhance thecomfort of footwear 100. The toe element, when present, may be locatedin forefoot region 111 and on an exterior surface of upper 120 toprovide wear-resistance, protect the wearer's toes, and assist withpositioning of the foot. In some embodiments, one or both of the heelelement and the toe element may be absent, or the heel element may bepositioned on an exterior surface of the upper 120, for example.Although the configuration of upper 120 discussed above is suitable forfootwear 100, upper 120 may exhibit the configuration of any desiredconventional or non-conventional upper structure without departing fromthis invention.

Sole structure 130 is secured to a lower surface of upper 120 and mayhave a generally conventional shape. The sole structure 130 may have amultipiece structure, e.g., one that includes a midsole 131, an outsole132, and a foot contacting member 133, which may be a sockliner, astrobel, an insole member, a bootie element, a sock, etc. (See FIGS.4-5). In the embodiment shown in FIGS. 4-5, the foot contacting member133 is an insole member or sockliner. The term “foot contacting member,”as used herein does not necessarily imply direct contact with the user'sfoot, as another element may interfere with direct contact. Rather, thefoot contacting member forms a portion of the inner surface of thefoot-receiving chamber of an article of footwear. For example, the usermay be wearing a sock that interferes with direct contact. As anotherexample, the sensor system 12 may be incorporated into an article offootwear that is designed to slip over a shoe or other article offootwear, such as an external bootie element or shoe cover. In such anarticle, the upper portion of the sole structure may be considered afoot contacting member, even though it does not directly contact thefoot of the user.

Midsole member 131 may be an impact attenuating member. For example, themidsole member 131 may be formed of polymer foam material, such aspolyurethane, ethylvinylacetate, or other materials (such as phylon,phylite, etc.) that compress to attenuate ground or other contactsurface reaction forces during walking, running, jumping, or otheractivities. In some example structures according to this invention, thepolymer foam material may encapsulate or include various elements, suchas a fluid-filled bladder or moderator, that enhance the comfort,motion-control, stability, and/or ground or other contact surfacereaction force attenuation properties of footwear 100. In still otherexample structures, the midsole 131 may include additional elements thatcompress to attenuate ground or other contact surface reaction forces.For instance, the midsole may include column type elements to aid incushioning and absorption of forces.

Outsole 132 is secured to a lower surface of midsole 131 in thisillustrated example footwear structure 100 and is formed of awear-resistant material, such as rubber or a flexible syntheticmaterial, such as polyurethane, that contacts the ground or othersurface during ambulatory or other activities. The material formingoutsole 132 may be manufactured of suitable materials and/or textured toimpart enhanced traction and slip resistance. The structure and methodsof manufacturing the outsole 132 will be discussed further below. A footcontacting member 133 (which may be an insole member, a sockliner, abootie member, a strobel, a sock, etc.) is typically a thin,compressible member that may be located within the void in upper 120 andadjacent to a lower surface of the foot (or between the upper 120 andmidsole 131) to enhance the comfort of footwear 100. In somearrangements, an insole or sockliner may be absent, and in otherembodiments, the footwear 100 may have a foot contacting memberpositioned on top of an insole or sockliner.

The outsole 132 shown in FIGS. 1 and 2 includes a plurality of incisionsor sipes 136 in either or both sides of the outsole 132. These sipes 136may extend from the bottom of the outsole 132 to an upper portionthereof or to the midsole 131. In one arrangement, the sipes 136 mayextend from a bottom surface of the outsole 132 to a point halfwaybetween the bottom of the outsole 132 and the top of the outsole 132. Inanother arrangement, the sipes 136 may extend from the bottom of theoutsole 132 to a point greater than halfway to the top of the outsole132. In yet another arrangement, the sipes 136 may extend from thebottom of the outsole 132 to a point where the outsole 132 meets themidsole 131. The sipes 136 may provide additional flexibility to theoutsole 132, and thereby allow the outsole to more freely flex in thenatural directions in which the wearer's foot flexes. In addition, thesipes 136 may aid in providing traction for the wearer. It is understoodthat embodiments of the present invention may be used in connection withother types and configurations of shoes, as well as other types offootwear and sole structures.

FIGS. 3-5 illustrate exemplary embodiments of the footwear 100incorporating a sensor system 12 in accordance with the presentinvention. The sensor system 12 includes a force sensor assembly 13,having a plurality of sensors 16, and a communication or output port 14in communication with the sensor assembly 13 (e.g., electricallyconnected via conductors). In the embodiment illustrated in FIG. 3, thesystem 12 has four sensors 16: a first sensor 16A at the big toe (firstphalange) area of the shoe, two sensors 16B-C at the forefoot area ofthe shoe, including a second sensor 16B at the first metatarsal headregion and a third sensor 16C at the fifth metatarsal head region, and afourth sensor 16D at the heel. These areas of the foot typicallyexperience the greatest degree of pressure during movement. Theembodiment described below and shown in FIGS. 27-28 utilizes a similarconfiguration of sensors 16. Each sensor 16 is configured for detectinga force exerted by a user's foot on the sensor 16. The sensorscommunicate with the port 14 through sensor leads 18, which may be wireleads and/or another electrical conductor or suitable communicationmedium. For example, in one embodiment, the sensor leads 18 may be anelectrically conductive medium printed on the foot contacting member133, the midsole member 131, or another member of the sole structure130, such as a layer between the foot contacting member 133 and themidsole member 131.

Other embodiments of the sensor system 12 may contain a different numberor configuration of sensors 16, such as the embodiments described belowand shown in FIGS. 8, 11-21, and 27-28 and generally include at leastone sensor 16. For example, in one embodiment, the system 12 includes amuch larger number of sensors, and in another embodiment, the system 12includes two sensors, one in the heel and one in the forefoot of theshoe 100. In addition, the sensors 16 may communicate with the port 14in a different manner, including any known type of wired or wirelesscommunication, including Bluetooth and near-field communication. A pairof shoes may be provided with sensor systems 12 in each shoe of thepair, and it is understood that the paired sensor systems may operatesynergistically or may operate independently of each other, and that thesensor systems in each shoe may or may not communicate with each other.The communication of the sensor systems 12 is described in greaterdetail below. It is understood that the sensor system 12 may be providedwith computer programs/algorithms to control collection and storage ofdata (e.g., pressure data from interaction of a user's foot with theground or other contact surface), and that these programs/algorithms maybe stored in and/or executed by the sensors 16, the port 14, the module22, and/or the external device 110. The sensors 16 may include necessarycomponents (e.g. a processor, memory, software, TX/RX, etc.) in order toaccomplish storage and/or execution of such computer programs/algorithmsand/or direct (wired or wireless) transmission of data and/or otherinformation to the port 14 and/or the external device 110.

The sensor system 12 can be positioned in several configurations in thesole 130 of the shoe 100. In the examples shown in FIGS. 4-5, the port14, the sensors 16, and the leads 18 can be positioned between themidsole 131 and the foot contacting member 133, such as by connectingthe port 14, the sensors 16, and/or the leads 18 to the top surface ofthe midsole 131 or the bottom surface of the foot contacting member 133.A cavity or well 135 can be located in the midsole 131 (FIG. 4) or inthe foot contacting member 133 (FIG. 5) for receiving an electronicmodule, as described below, and the port 14 may be accessible fromwithin the well 135. In the embodiment shown in FIG. 4, the well 135 isformed by an opening in the upper major surface of the midsole 131, andin the embodiment shown in FIG. 5, the well 135 is formed by an openingin the lower major surface of the foot contacting member 133. The well135 may be located elsewhere in the sole structure 130 in otherembodiments. For example, the well 135 may be located partially withinboth the foot contacting member 133 and the midsole member 131 in oneembodiment, or the well 135 may be located in the lower major surface ofthe midsole 131 or the upper major surface of the foot contacting member133. In a further embodiment, the well 135 may be located in the outsole132 and may be accessible from outside the shoe 100, such as through anopening in the side, bottom, or heel of the sole 130. In theconfigurations illustrated in FIGS. 4-5, the port 14 is easilyaccessible for connection or disconnection of an electronic module, asdescribed below. In other embodiments, the sensor system 12 can bepositioned differently. For example, in one embodiment, the port 14, thesensors 16, and/or the leads 18 can be positioned within the outsole132, midsole 131, or foot contacting member 133. In one exemplaryembodiment, the port 14, the sensors 16, and/or the leads 18 may bepositioned within a foot contacting member 133 positioned above the footcontacting member 133, such as a sock, sockliner, interior footwearbootie, or other similar article. In a further embodiment, the port 14,the sensors 16, and/or the leads 18 can be formed into an insert or aliner, designed to be quickly and easily insertable between the footcontacting member 133 and the midsole 131, such as shown in FIGS. 12 and19-20. Still other configurations are possible, and some examples ofother configurations are described below. As discussed, it is understoodthat the sensor system 12 may be included in each shoe in a pair.

In one embodiment, the sensors 16 are force sensors for measuringstress, compression, or other force and/or energy exerted on orotherwise associated with the sole 130, particularly during use of thefootwear 100. For example, the sensors 16 may be or compriseforce-sensitive resistor (FSR) sensors or other sensors utilizing aforce-sensitive resistive material (such as a quantum tunnelingcomposite, a custom conductive foam, or a force-transducing rubber,described in more detail below), magnetic resistance sensors,piezoelectric or piezoresistive sensors, strain gauges, spring basedsensors, fiber optic based sensors, polarized light sensors, mechanicalactuator based sensors, displacement based sensors, and/or any othertypes of known sensors or switches capable of measuring force and/orcompression of the foot contacting member 133, midsole 131, outsole 132,etc. A sensor may be or comprise an analog device or other device thatis capable of detecting or measuring force quantitatively, or it maysimply be a binary-type ON/OFF switch (e.g., a silicone membrane typeswitch). It is understood that quantitative measurements of force by thesensors may include gathering and transmitting or otherwise makingavailable data that can be converted into quantitative forcemeasurements by an electronic device, such as the module 22 or theexternal device 110. Some sensors as described herein, such as piezosensors, force-sensitive resistor sensors, quantum tunneling compositesensors, custom conductive foam sensors, etc., can detect or measuredifferences or changes in resistance, capacitance, or electricpotential, such that the measured differential can be translated to aforce component. A spring-based sensor, as mentioned above, can beconfigured to measure deformation or change of resistance caused bypressure and/or deformation. A fiber optic based sensor, as describedabove, contains compressible tubes with a light source and a lightmeasurement device connected thereto. In such a sensor, when the tubesare compressed, the wavelength or other property of light within thetubes changes, and the measurement device can detect such changes andtranslate the changes into a force measurement. Nanocoatings could alsobe used, such as a midsole dipped into conductive material. Polarizedlight sensors could be used, wherein changes in light transmissionproperties are measured and correlated to the pressure or force exertedon the sole. One embodiment utilizes a multiple array (e.g. 100) ofbinary on/off sensors, and force components can be detected by“puddling” of sensor signals in specific areas. Still other types ofsensors not mentioned herein may be used. It is understood that thesensors can be relatively inexpensive and capable of being placed inshoes in a mass-production process. More complex sensor systems that maybe more expensive could be incorporated in a training type shoe. It isunderstood that a combination of different types of sensors may be usedin one embodiment.

Additionally, the sensors 16 may be placed or positioned in engagementwith the shoe structure in many different manners. In one example, thesensors 16 may be printed conductive ink sensors, electrodes, and/orleads deposited on a sole member, such as an airbag or otherfluid-filled chamber, a foam material, or another material for use inthe shoe 100, or a sock, bootie, insert, liner, insole, midsole, etc.The sensors 16 and/or leads 18 may be woven into garment or fabricstructures (such as sockliners, booties, uppers, inserts, etc.), e.g.,using conductive fabric or yarns when weaving or knitting the garment orfabric structures. Many embodiments of the sensor system 12 can be madeinexpensively, for example, by using a force-sensitive resistor sensoror a force-sensitive resistive material, as described below and shown inFIGS. 8 and 11-21. It is understood that the sensors 16 and/or leads 18also may be deposited on or engaged with a portion of the shoe structurein any desired manner, such as by conventional deposition techniques, byconductive nano-coating, by conventional mechanical connectors, and anyother applicable known method. The sensor system can also be configuredto provide mechanical feedback to the wearer. Additionally, the sensorsystem 12 may include a separate power lead to supply power or act as aground to the sensors 16. In the embodiments described below and shownin FIGS. 5A-5E and FIGS. 27-35, the sensor system 12, 1312, 1412, 1512includes a separate power lead 18A, 1318A, 1418A, 1518A that is used toconnect the sensors 16, 1316, 1416, 1516 to the port 14, 14A-E to supplypower from the module 22 to the sensors 16, 1316, 1416, 1516. As afurther example, the sensor system 12 can be made by incorporatingprinted conductive ink sensors 16 or electrodes and conductive fabric oryarn leads 18, or forming such sensors on the foam or airbag of a shoe.Sensors 16 could be incorporated onto or into an airbag in a variety ofmanners. In one embodiment, the sensors 16 could be made by printing aconductive, force-sensitive material on the airbag on one or moresurfaces of the airbag to achieve a strain gauge-like effect. When thebag surfaces expand and/or contract during activity, the sensors candetect such changes through changes in resistance of the force-sensitivematerial to detect the forces on the airbag. In a bag having internalfabrics to maintain a consistent shape, conductive materials can belocated on the top and bottom of the airbag, and changes in thecapacitance between the conductive materials as the bag expands andcompresses can be used to determine force. Further, devices that canconvert changes in air pressure into an electrical signal can be used todetermine force as the airbag is compressed.

The port 14 is configured for communication of data collected by thesensors 16 to an outside source, in one or more known manners. In oneembodiment, the port 14 is a universal communication port, configuredfor communication of data in a universally readable format. In theembodiments shown in FIGS. 3-5, the port 14 includes an interface 20 forconnection to an electronic module 22, shown in connection with the port14 in FIG. 3. In the embodiment shown in FIGS. 3-5, the interface 20takes the form of electrical contacts. Additionally, in this embodiment,the port 14 is associated with a housing 24 for insertion of theelectronic module 22, located in the well 135 in the middle arch ormidfoot region of the article of footwear 100. The positioning of theport 14 in FIGS. 3-5 not only presents minimal contact, irritation, orother interference with the user's foot, but also provides easyaccessibility by simply lifting the foot contacting member 133.Additionally, as illustrated in FIG. 6, the sensor leads 18 also form aconsolidated interface or connection 19 at their terminal ends, in orderto connect to the port 14 and the port interface 20. In one embodiment,the consolidated interface 19 may include individual connection of thesensor leads 18 to the port interface 20, such as through a plurality ofelectrical contacts. In another embodiment, the sensor leads 18 could beconsolidated to form an external interface 19, such as a plug-typeinterface as described below, or in another manner, and in a furtherembodiment, the sensor leads 18 may form a non-consolidated interface,with each lead 18 having its own sub-interface. As illustrated in FIG.6, the sensor leads 18 can converge to a single location to form theconsolidated interface. As also described below, the module 22 may havean interface 23 for connection to the port interface 20 and/or thesensor leads 18.

The port 14 is adapted for connection to a variety of differentelectronic modules 22, which may be as simple as a memory component(e.g., a flash drive) or which may contain more complex features. It isunderstood that the module 22 could be as complex a component as apersonal computer, mobile device, server, etc. The port 14 is configuredfor transmitting data gathered by the sensors 16 to the module 22 forstorage and/or processing. In another embodiment, the port 14 mayinclude necessary components (e.g. a processor, memory, software, TX/RX,etc.) in order to accomplish storage and/or execution of such computerprograms/algorithms and/or direct (wired or wireless) transmission ofdata and/or other information to an external device 110. Examples of ahousing and electronic modules in a footwear article are illustrated inU.S. patent application Ser. No. 11/416,458, published as U.S. PatentApplication Publication No. 2007/0260421, which is incorporated byreference herein and made part hereof. Although the port 14 isillustrated with electronic contacts forming an interface 20 forconnection to a module, in other embodiments, the port 14 may containone or more additional or alternate communication interfaces forcommunication with the sensors 16, the module 22, the external device110, and/or another component. For example, the port 14 may contain orcomprise a USB port, a Firewire port, 16-pin port, or other type ofphysical contact-based connection, or may include a wireless orcontactless communication interface, such as an interface for Wi-Fi,Bluetooth, near-field communication, RFID, Bluetooth Low Energy, Zigbee,or other wireless communication technique, or an interface for infraredor other optical communication technique (or combination of suchtechniques).

The sensor leads 18 may be connected to the port 14 in a variety ofdifferent configurations. FIGS. 5A-5E illustrate example embodiments ofa port 14A-E positioned within a well 135 in an article of footwear 100,such as within a sole member of the sole structure 130 as describedabove. In the embodiments shown in FIGS. 5A-5E, the well 135 has aplurality of walls, including side walls 139 and a base wall 143.

FIG. 5A illustrates an embodiment of the port 14A where four sensorleads 18 and a power lead 18A are connected to the port 14A through asingle side wall 139 of the well 135. In the embodiment illustrated, thesensor leads 18 form a consolidated interface in the form of a 5-pinconnection, that is connected to an interface 20 of the port 14A. Inthis configuration, the leads 18, 18A are connected to the portinterface 20 to form a consolidated interface, and each of the leads 18,18A terminates in a connection pin 62 to form a multi-pin connection.This connection pin 62 can be considered an exposed end of the lead 18,18A accessible within the well 135, in one embodiment. Likewise, themodule 22 has a connection or interface 23 that includes five pinconnections 60 for connection to the connection pins 62 of the leads 18,18A in the port interface 20.

FIG. 5B illustrates an embodiment of the port 14B where two sensor leads18 are connected to the port 14B through one of the side walls 139 ofthe well 135 and two other sensor leads 18 and a power lead 18A areconnected to the port 14B through another one of the side walls 139. Inthis embodiment, the leads 18 form two separate consolidated leadinterfaces 19, in the form of external interfaces 19, and the port 14Bhas two separate interfaces 20 for connection to the leads 18, 18A. Theexternal interfaces 19 may be plug-type interfaces, pin-type interfaces,or other interfaces, and the port interfaces 20 are complementarilyconfigured to connect to the external lead interfaces 19. Further, inthis configuration, the module 22 has two interfaces 23 that areconfigured for connection to the port interfaces 20.

FIG. 5C illustrates an embodiment of the port 14C where the sensor leads18 and the power lead 18A are connected to the port 14C through the sidewalls 139 and through the base wall 143 of the well 135. In thisembodiment, the sensor leads 18 form several separate lead interfaces 19for connection to the port 14C. The port 14C includes internal circuitry64 that consolidates the connections of all the leads 18, 18A to theport interface 20, for connection to the module interface 23. The port14C may further include complementary interfaces for connection to eachof the lead interfaces 19. It is understood that the leads 18, 18A maybe connected through one or more of the side walls 139 of the well 135in this embodiment, and that the leads 18, 18A are shown connectedthrough two of the side walls 139 for illustrative purposes. It is alsounderstood that in this embodiment, more than one lead 18, 18A may beconnected through a particular side wall 139 of the well 135, and thatonly one lead 18, 18A may be connected through the base wall 143.

FIG. 5D illustrates an embodiment of the port 14D where four sensorleads 18 and a power lead 18A are connected to the port 14D through thebase wall 143 of the well 135. In the embodiment illustrated, the leads18, 18A form a consolidated interface that is connected to an interface20 at the bottom of the port 14D, in a similar configuration to theconnections described above and shown in FIG. 5A. Each of the leads 18,18A terminates in a connection pin 62 at the port interface 20, and themodule interface 23 includes a plurality of pin connections 60configured for connection to the connection pins 62 of the leads 18,18A.

FIG. 5E illustrates an embodiment of the port 14E where four sensorleads 18 and a power lead 18A are connected to the port 14E through eachof four side walls 139 of the well 135. In this embodiment, the leads18, 18A form several separate interfaces 19 for connection to the port14E, similar to the embodiment described above and shown in FIG. 5C. Asdescribed above, the port 14E may include complementary interfaces forconnection to the lead interfaces 19, and may also include an interfacefor connection to the module 22. In other embodiments, the leads 18, 18Acan be connected through any number of side walls 139 of the well 135.

In embodiments such as those illustrated in FIGS. 5B, 5C, and 5E, wherethe sensors 18 form more than one interface 19, the port 14B, 14C, 14Eand/or the module 22 may have multiple interfaces 20, 23, or may haveonly a single interface 20, 23, and the port 14 may have internalcircuitry 64 to connect all of the leads 18, 18A to the interfaces 20,23. Additionally, the module 22 may have one or more interfaces 23 thatare complementary to the interface(s) 20 of the port 14, for connectionthereto. For example, if the port 14 has interface(s) 20 in the sidewalls 139 and/or base wall 143 thereof, the module 22 may havecomplementary interface(s) 23 in the side walls and/or base wall aswell. It is understood that the module 22 and the port 14 may not haveidentically complementary interfaces 20, 23, and that only one pair ofcomplementary interfaces 20, 23 may be able to achieve communicationbetween the components. In other embodiments, the port 14 and the well135 may have a different configuration for connection of the leads 18,18A. Additionally, the port 14 may have a different shape, which mayenable a greater variety of connection configurations. Further, any ofthe connection configurations described herein, or combinations thereof,can be utilized with the various embodiments of sensor systems describedherein.

The module 22 may additionally have one or multiple communicationinterfaces for connecting to an external device 110 to transmit thedata, e.g. for processing, as described below and shown in FIG. 6. Suchinterfaces can include any of the contacted or contactless interfacesdescribed above. In one example, the module 22 includes at least aretractable USB connection for connection to a computer. In anotherexample, the module 22 may be configured for contacted or contactlessconnection to a mobile device, such as a watch, cell phone, portablemusic player, etc. The module 22 may be configured to be removed fromthe footwear 100 to be directly connected to the external device 110 fordata transfer, such as by the retractable USB connection described aboveor another connection interface. However, in another embodiment, themodule 22 may be configured for wireless communication with the externaldevice 110, which allows the device 22 to remain in the footwear 100 ifdesired. In a wireless embodiment, the module 22 may be connected to anantenna for wireless communication. The antenna may be shaped, sized,and positioned for use with the appropriate transmission frequency forthe selected wireless communication method. Additionally, the antennamay be located internally within the module 22 or external to the module22, such as at the port 14 or another location. In one example, thesensor system 12 itself (such as the leads 18 and conductive portions ofthe sensors 16) could be used to form an antenna in whole or in part. Itis understood that the module 22 may contain an antenna in addition toan antenna connected elsewhere in the sensor system 12, such as at theport 14, at one or more of the sensors 16, etc. In one embodiment, themodule 22 may be permanently mounted within the footwear 100, oralternately may be removable at the option of the user and capable ofremaining in the footwear 100 if desired. Additionally, as furtherexplained below, the module 22 may be removed and replaced with anothermodule 22 programmed and/or configured for gathering and/or utilizingdata from the sensors 16 in another manner. If the module 22 ispermanently mounted within the footwear 100, the sensor system 12 mayfurther contain an external port 15 to allow for data transfer and/orbattery charging, such as a USB or Firewire port, as shown in FIG. 7.Such an external port 15 may additionally or alternately be used forcommunication of information. The module 22 may further be configuredfor contactless charging, such as inductive charging. It is understoodthat the module 22 may be configured for contacted and/or contactlesscommunication.

While the port 14 may be located in a variety of positions withoutdeparting from the invention, in one embodiment, the port 14 is providedat a position and orientation and/or is otherwise structured so as toavoid or minimize contact with and/or irritation of the wearer's foot,e.g., as the wearer steps down in and/or otherwise uses the article offootwear 100, such as during an athletic activity. The positioning ofthe port 14 in FIGS. 3-5 illustrates one such example. In anotherembodiment, the port 14 is located proximate the heel or instep regionsof the shoe 100. Other features of the footwear structure 100 may helpreduce or avoid contact between the wearer's foot and the port 14 (or anelement connected to the port 14) and improve the overall comfort of thefootwear structure 100. For example, as illustrated in FIGS. 4-5, thefoot contacting member 133, or other foot contacting member, may fitover and at least partially cover the port 14, thereby providing a layerof padding between the wearer's foot and the port 14. Additionalfeatures for reducing contact between and modulating any undesired feelof the port 14 at the wearer's foot may be used. Of course, if desired,the opening to the port 14 may be provided through the top surface ofthe foot contacting member 133 without departing from the invention.Such a construction may be used, for example, when the housing 24,electronic module 22, and other features of the port 14 includestructures and/or are made from materials so as to modulate the feel atthe user's foot, when additional comfort and feel modulating elementsare provided, etc. Any of the various features described above that helpreduce or avoid contact between the wearer's foot and a housing (or anelement received in the housing) and improve the overall comfort of thefootwear structure may be provided without departing from thisinvention, including the various features described above in conjunctionwith FIGS. 4-5, as well as other known methods and techniques.

In one embodiment, where the port 14 is configured for contactedcommunication with a module 22 contained in a well 135 in the solestructure 130, the port 14 is positioned within or immediately adjacentthe well 135, for connection to the module 22. It is understood that ifthe well 135 further contains a housing 24 for the module 22, thehousing 24 may be configured for connection to the port 14, such as byproviding physical space for the port 14 or by providing hardware forinterconnection between the port 14 and the module 22. The positioningof the port 14 in FIG. 3 illustrates one such example, where the housing24 provides physical space to receive the port 14 for connection to themodule 22.

FIG. 6 shows a schematic diagram of an example electronic module 22including data transmission/reception capabilities through a datatransmission/reception system 106, which may be used in accordance withat least some examples of this invention. While the example structuresof FIG. 6 illustrate the data transmission/reception system (TX-RX) 106as integrated into the electronic module structure 22, those skilled inthe art will appreciate that a separate component may be included aspart of a footwear structure 100 or other structure for datatransmission/reception purposes and/or that the datatransmission/reception system 106 need not be entirely contained in asingle housing or a single package in all examples of the invention.Rather, if desired, various components or elements of the datatransmission/reception system 106 may be separate from one another, indifferent housings, on different boards, and/or separately engaged withthe article of footwear 100 or other device in a variety of differentmanners without departing from this invention. Various examples ofdifferent potential mounting structures are described in more detailbelow.

In the example of FIG. 6, the electronic module 22 may include a datatransmission/reception element 106 for transmitting data to and/orreceiving data from one or more remote systems. In one embodiment, thetransmission/reception element 106 is configured for communicationthrough the port 14, such as by the contacted or contactless interfacesdescribed above. In the embodiment shown in FIG. 6, the module 22includes an interface 23 configured for connection to the port 14 and/orsensors 16. In the module 22 illustrated in FIG. 3, the interface 23 hascontacts that are complementary with the contacts of the interface 20 ofthe port 14, to connect with the port 14. In other embodiments, asdescribed above, the port 14 and the module 22 may contain differenttypes of interfaces 20, 23, which may be wired or wireless. It isunderstood that in some embodiments, the module 22 may interface withthe port 14 and/or sensors 16 through the TX-RX element 106.Accordingly, in one embodiment, the module 22 may be external to thefootwear 100, and the port 14 may comprise a wireless transmitterinterface for communication with the module 22. The electronic component22 of this example further includes a processing system 202 (e.g., oneor more microprocessors), a memory system 204, and a power supply 206(e.g., a battery or other power source). The power supply 206 may supplypower to the sensors 16 and/or other components of the sensor system 12.The shoe 100 may additionally or alternately include a separate powersource to operate the sensors 16 if necessary, such as a battery,piezoelectric, solar power supplies, or others.

Connection to the one or more sensors can be accomplished through TX-RXelement 106, and additional sensors (not shown) may be provided to senseor provide data or information relating to a wide variety of differenttypes of parameters. Examples of such data or information includephysical or physiological data associated with use of the article offootwear 100 or the user, including pedometer type speed and/or distanceinformation, other speed and/or distance data sensor information,temperature, altitude, barometric pressure, humidity, GPS data,accelerometer output or data, heart rate, pulse rate, blood pressure,body temperature, EKG data, EEG data, data regarding angular orientationand changes in angular orientation (such as a gyroscope-based sensor),etc., and this data may be stored in memory 204 and/or made available,for example, for transmission by the transmission/reception system 106to some remote location or system. The additional sensor(s), if present,may also include an accelerometer (e.g., for sensing direction changesduring steps, such as for pedometer type speed and/or distanceinformation, for sensing jump height, etc.).

As additional examples, electronic modules, systems, and methods of thevarious types described above may be used for providing automatic impactattenuation control for articles of footwear. Such systems and methodsmay operate, for example, like those described in U.S. Pat. No.6,430,843, U.S. Patent Application Publication No. 2003/0009913, andU.S. Patent Application Publication No. 2004/0177531, which describesystems and methods for actively and/or dynamically controlling theimpact attenuation characteristics of articles of footwear (U.S. Pat.No. 6,430,843, U.S. Patent Application Publication No. 2003/0009913, andU.S. patent application Publication No. 2004/0177531 each are entirelyincorporated herein by reference and made part hereof). When used forproviding speed and/or distance type information, sensing units,algorithms, and/or systems of the types described in U.S. Pat. Nos.5,724,265, 5,955,667, 6,018,705, 6,052,654, 6,876,947 and 6,882,955 maybe used. These patents each are entirely incorporated herein byreference. Additional embodiments of sensors and sensor systems, as wellas articles of footwear and sole structures and members utilizing thesame, are described in U.S. Patent Application Publications Nos.2010/0063778 and 2010/0063779, which applications are incorporated byreference herein in their entireties and made part hereof.

In the embodiment of FIG. 6, an electronic module 22 can include anactivation system (not shown). The activation system or portions thereofmay be engaged with the module 22 or with the article of footwear 100(or other device) together with or separate from other portions of theelectronic module 22. The activation system may be used for selectivelyactivating the electronic module 22 and/or at least some functions ofthe electronic module 22 (e.g., data transmission/reception functions,etc.). A wide variety of different activation systems may be usedwithout departing from this invention. In one example, the sensor system12 may be activated and/or deactivated by activating the sensors 16 in aspecific pattern, such as consecutive or alternating toe/heel taps, or athreshold force exerted on one or more sensors 16. In another example,the sensor system 12 may be activated by a button or switch, which maybe located on the module 22, on the shoe 100, or on an external devicein communication with the sensor system 12, as well as other locations.In any of these embodiments, the sensor system 12 may contain a “sleep”mode, which can deactivate the system 12 after a set period ofinactivity. In one embodiment, the sensor system 12 may return to“sleep” mode if no further activity occurs in a short time afteractivation, in case of unintentional activation. In an alternateembodiment, the sensor system 12 may operate as a low-power device thatdoes not activate or deactivate.

The module 22 may further be configured for communication with anexternal device 110, which may be an external computer or computersystem, mobile device, gaming system, or other type of electronicdevice, as shown in FIG. 6. The exemplary external device 110 shown inFIG. 6 includes a processor 302, a memory 304, a power supply 306, adisplay 308, a user input 310, and a data transmission/reception system108. The transmission/reception system 108 is configured forcommunication with the module 22 via the transmission/reception system106 of the module 22, through any type of known electroniccommunication, including the contacted and contactless communicationmethods described above and elsewhere herein. It is understood that themodule 22 can be configured for communication with a plurality ofexternal devices, including a wide variety of different types andconfigurations of electronic devices, and that the device(s) with whichthe module 22 communicates can change over time. Additionally, thetransmission/reception system 106 of the module 22 may be configured fora plurality of different types of electronic communication. It isfurther understood that the external device 110 as described herein maybe embodied by two or more external devices in communication with themodule 22, the port 14, and/or each other, including one or moreintermediate devices that pass information to the external device 110,and that the processing, execution of programs/algorithms, and otherfunctions of the external device 110 may be performed by a combinationof external devices.

As described above, many different types of sensors can be incorporatedinto sensor systems according to the present invention. FIG. 8illustrates one exemplary embodiment of a shoe 100 that contains asensor system 212 that includes a sensor assembly 213 incorporating aplurality of force-sensitive resistor (FSR) sensors 216. The sensorsystem 212 is similar to the sensor system 12 described above, and alsoincludes a port 14 in communication with an electronic module 22 and aplurality of leads 218 connecting the FSR sensors 216 to the port 14.The module 22 is contained within a well or cavity 135 in the solestructure 130 of the shoe 100, and the port 14 is connected to the well135 to enable connection to the module 22 within the well 135. The port14 and the module 22 include complementary interfaces 220, 223 forconnection and communication.

The force-sensitive resistor shown in FIG. 8 contains first and secondelectrodes or electrical contacts 240, 242 and a force-sensitiveresistive material 244 disposed between the electrodes 240, 242 toelectrically connect the electrodes 240, 242 together. When pressure isapplied to the force-sensitive material 244, the resistivity and/orconductivity of the force-sensitive material 244 changes, which changesthe electrical potential between the electrodes 240, 242. The change inresistance can be detected by the sensor system 212 to detect the forceapplied on the sensor 216. The force-sensitive resistive material 244may change its resistance under pressure in a variety of ways. Forexample, the force-sensitive material 244 may have an internalresistance that decreases when the material is compressed, similar tothe quantum tunneling composites described in greater detail below.Further compression of this material may further decrease theresistance, allowing quantitative measurements, as well as binary(on/off) measurements. In some circumstances, this type offorce-sensitive resistive behavior may be described as “volume-basedresistance,” and materials exhibiting this behavior may be referred toas “smart materials.” As another example, the material 244 may changethe resistance by changing the degree of surface-to-surface contact.This can be achieved in several ways, such as by using microprojectionson the surface that raise the surface resistance in an uncompressedcondition, where the surface resistance decreases when themicroprojections are compressed, or by using a flexible electrode thatcan be deformed to create increased surface-to-surface contact withanother electrode. This surface resistance may be the resistance betweenthe material 244 and the electrode 240, 242 and/or the surfaceresistance between a conducting layer (e.g. carbon/graphite) and aforce-sensitive layer (e.g. a semiconductor) of a multi-layer material244. The greater the compression, the greater the surface-to-surfacecontact, resulting in lower resistance and enabling quantitativemeasurement. In some circumstances, this type of force-sensitiveresistive behavior may be described as “contact-based resistance.” It isunderstood that the force-sensitive resistive material 244, as definedherein, may be or include a doped or non-doped semiconducting material.

The electrodes 240, 242 of the FSR sensor 216 can be formed of anyconductive material, including metals, carbon/graphite fibers orcomposites, other conductive composites, conductive polymers or polymerscontaining a conductive material, conductive ceramics, dopedsemiconductors, or any other conductive material. The leads 218 can beconnected to the electrodes 240, 242 by any suitable method, includingwelding, soldering, brazing, adhesively joining, fasteners, or any otherintegral or non-integral joining method. Alternately, the electrode 240,242 and associated lead 218 may be formed of a single piece of the samematerial.

FIGS. 9-10 illustrate generally the use of a force-sensitive resistivematerial M in a sensor 16, such as the FSR sensors 216 shown in FIG. 8.The electrodes (+) and (−) have an electrical potential P1 between them,as shown in FIG. 9. When the force-sensitive resistive material M iscompressed, the resistance of the material M changes, and thus, thepotential P2 between the electrodes (+) and (−) changes, as shown inFIG. 10. The material M may utilize volume-based resistance,contact-based resistance, or other types of force-sensitive resistivebehavior. For example, the force-sensitive resistive material 244 of thesensors 216 in FIG. 8 may behave in this manner. As another example, thequantum tunneling composite, custom conductive foam, force transducingrubber, and other force-sensitive resistive materials described belowand shown in FIGS. 16-20 exhibit force-sensitive resistive behavior. Itis understood that the electrodes (+) and (−) may be positioned in adifferent arrangement, such as in a sandwich arrangement with thematerial M positioned between the electrodes (+) and (−).

In the example embodiment shown in FIG. 8, the electrodes 240, 242 ofthe FSR sensor 216 have a plurality of interlocking or intermeshingfingers 246, with the force-sensitive resistive material 244 positionedbetween the fingers 246 to electrically connect the electrodes 240, 242to each other. In the embodiment shown in FIG. 8, each of the leads 218independently supplies power from the module 22 to the sensor 216 towhich each respective lead 218 is connected. It is understood that thesensor leads 218 may include separate leads extending from eachelectrode 240, 242 to the port 14, and that the module 22 may provideelectrical power to the electrodes 240, 242 through such separate leads,such as through a separate power lead 18A, 1318A as described elsewhereherein.

Force-sensitive resistors suitable for use in the sensor system 212 arecommercially available from sources such as Sensitronics LLC. Examplesof force-sensitive resistors which may be suitable for use are shown anddescribed in U.S. Pat. Nos. 4,314,227 and 6,531,951, which areincorporated herein by reference in their entireties and made partshereof.

FIGS. 27-28 illustrate another embodiment of an FSR sensor system 1312for incorporation into an article of footwear 100. The sensor system1312 includes four sensors 1316, with a first sensor 1316 positioned inthe first phalange (big toe) area, a second sensor 1316 positioned inthe first metatarsal head area, a third sensor 1316 positioned in thefifth metatarsal head area, and a fourth sensor 1316 positioned in theheel area, similarly to the configuration shown in FIG. 3. The sensors1316 each have a sensor lead 1318 connecting the sensor 1316 to the port14. Additionally, a power lead 1318A extends from the port 14 and isconnected to all four sensors 1316. The power lead 1318A may beconnected in a parallel, series, or other configuration in variousembodiments, and each sensor 1316 may have an individual power lead inanother embodiment. As shown in FIG. 28, each of the leads 1318, 1318Aare connected to the port 14 for connection and transfer of data to amodule (not shown) connected to the port 14. It is understood that theport 14 may have any configuration described herein. In this embodiment,the leads 1318, 1318A are positioned suitably for a 5-pin connection asshown in FIG. 5A, with a plurality of connection pins 62.

Similarly to the system 212 described above with respect to FIG. 8, eachsensor 1316 of the sensor system 1312 contains first and secondelectrodes or electrical contacts 1340, 1342 and a force-sensitiveresistive material 1344 disposed between the electrodes 1340, 1342 toelectrically connect the electrodes 1340, 1342 together. Whenforce/pressure is applied to the force-sensitive material 1344, theresistivity and/or conductivity of the force-sensitive material 1344changes, which changes the electrical potential and/or the currentbetween the electrodes 1340, 1342. The change in resistance can bedetected by the sensor system 1312 to detect the force applied on thesensor 1316. Additionally, the FSR sensors 1316 each have a plurality ofinterlocking or intermeshing fingers 1346, with the force-sensitiveresistive material 1344 positioned between the fingers 1346 toelectrically connect the electrodes 1340, 1342 to each other.

In the embodiment of the sensor system 1312 shown in FIGS. 27-28, eachsensor 1316 includes two contacts 1340, 1342 constructed of a conductivemetallic layer and a carbon layer (such as carbon black) forming acontact surface on the metallic layer (not shown). The sensors 1316 alsoinclude a force-sensitive resistive material 1344 that also isconstructed of a layer or puddle of carbon (such as carbon black), whichis in contact with the carbon contact surface of the electrodes 1340,1342. The carbon-on-carbon contact can produce greater conductivitychanges under pressure, increasing the effectiveness of the sensors1316. The leads 1318, 1318A in this embodiment are constructed of aconductive metallic material that may be the same as the material of themetallic layer of the contacts 1340, 1342. In one embodiment, the leads1318, 1318A and the metallic layers of the contacts 1340, 1342 areconstructed of silver.

As shown in FIGS. 27-28, in this example embodiment, the sensor system1312 is constructed of two flexible layers 1366 and 1368 that combine toform an insert member 1337 for insertion into an article of footwear,such as between the foot contacting member 133 and the midsole member131 as discussed below. The layers can be formed of any flexiblematerial, such as a flexible polymer material. In one embodiment, thelayers 1366, 1368 are formed of a 0.05-0.2 mm thick pliable thin Mylarmaterial. The insert 1337 is constructed by first depositing theconductive metallic material on the first layer 1366, such as byprinting, in the traced pattern of the leads 1318, 1318A and theelectrodes 1340, 1342 of the sensors 1316, to form the configurationshown in FIG. 27. Then, the additional carbon contact layer is depositedon the first layer 1366, tracing over the electrodes 1340, 1342 of thesensors 1316, and the carbon force-sensitive resistive material 1344 isdeposited as puddles on the second layer 1368, as also shown in FIG. 27.After all the materials have been deposited, the layers 1366, 1368 arepositioned in a superimposed manner, as shown in FIG. 28, so that theelectrodes 1340, 1342 are aligned with the puddles of force-sensitiveresistive material 1344, to form the insert member 1337 for insertioninto the article of footwear 100. It is understood that the conductivemetallic material and the carbon material 1344 are deposited on thefaces of the layers 1366, 1368 that face each other (e.g. the topsurface of the bottom-most layer 1366, 1368 and the bottom surface ofthe top-most layer 1366, 1368). In one embodiment, the sensor system1312 constructed in this manner can detect pressures in the range of10-750 kPa. In addition, the sensor system 1312 may be capable ofdetecting pressures throughout at least a portion of this range withhigh sensitivity.

FIGS. 29-32 illustrate another embodiment of an FSR sensor system 1412for incorporation into an article of footwear 100. The sensor system1412 includes four sensors 1416, with a first sensor 1416 positioned inthe first phalange (big toe) area, a second sensor 1416 positioned inthe first metatarsal head area, a third sensor 1416 positioned in thefifth metatarsal head area, and a fourth sensor 1416 positioned in theheel area, similarly to the configuration shown in FIGS. 3 and 27-28.The sensors 1416 each have a sensor lead 1418 connecting the sensor 1416to the port 14. Additionally, a power lead 1418A extends from the port14 and is connected to all four sensors 1416. The power lead 1418A maybe connected in a parallel, series, or other configuration in variousembodiments, and each sensor 1416 may have an individual power lead inanother embodiment. As shown in FIG. 29, each of the leads 1418, 1418Aare connected to the port 14 for connection and transfer of data to amodule (not shown) connected to the port 14. It is understood that theport 14 may have any configuration described herein. In this embodiment,the leads 1418, 1418A are positioned suitably for a 5-pin connection asshown in FIG. 5A, with a plurality of connection pins 62.

Similarly to the system 1312 described above with respect to FIGS.26-28, each sensor 1416 of the sensor system 1412 shown in FIGS. 29-32contains first and second electrodes or electrical contacts 1440, 1442and a force-sensitive resistive material 1444 disposed between theelectrodes 1440, 1442 to electrically connect the electrodes 1440, 1442together. In this embodiment, similarly to the embodiment of FIGS.26-28, the electrodes 1440, 1442 are positioned in contact with asurface of the force-sensitive material 1444, such that the electrodes1440, 1442 and the force-sensitive material 1444 have confrontingsurfaces that can engage each other in surface-to-surface contact, asdescribed in greater detail below. When pressure is applied to theforce-sensitive material 1444, the resistivity and/or conductivity ofthe force-sensitive material 1444 changes, which changes the electricalpotential and/or the current between the electrodes 1440, 1442. Thechange in resistance can be detected by the sensor system 1412 to detectthe force applied on the sensor 1416. Additionally, the electrodes 1440,1442 of the FSR sensors 1416 each have a plurality of interlocking orintermeshing fingers 1446, with the force-sensitive resistive material1444 positioned between the fingers 1446 to electrically connect theelectrodes 1440, 1442 to each other.

In the embodiment of the sensor system 1412 shown in FIGS. 29-32, eachsensor 1416 includes two electrodes 1440, 1442 constructed of aconductive metallic layer and optionally a carbon layer (such as carbonblack) forming a contact surface on the metallic layer, as describedabove with respect to the sensors 1316 of FIGS. 27-28. The sensors 1416also include a force-sensitive resistive material 1444 that also isconstructed of a layer, patch, or puddle 1444A of carbon (such as carbonblack), which is in contact with the carbon contact surface of theelectrodes 1440, 1442. The leads 1418, 1418A in this embodiment areconstructed of a conductive metallic material that may be the same asthe material of the metallic layer of the electrodes 1440, 1442. In oneembodiment, the leads 1418, 1418A and the metallic layers of theelectrodes 1440, 1442 are constructed of silver.

As shown in FIG. 32, the patches 1444A of the force-sensitive material1444 have a multi-lobed structure that is formed of a plurality of lobes1470 that are separate or substantially separate from each other. In theembodiment shown in FIGS. 29-32, the patches 1444A of theforce-sensitive material 1444 have three lobes 1470 that are separatedby gaps 1471. The lobes 1470 are substantially separate from each otherand are connected by bridges 1472 extending across the gaps 1471, suchthat the bridges 1472 form electrical connections between the lobes1470. In the configuration in FIG. 32, the lobes 1470 are arranged in arow and have two gaps 1471 between the three lobes 1470, with each gap1471 having a bridge 1472 spanning across. In other words, the centerlobe 1470 in the row is separated by gaps 1471 from the other two lobes1470, with bridges 1472 extending across the gaps 1471 to connect thecenter lobe 1470 to the other two lobes 1470. Additionally, in thisconfiguration, one of the bridges 1472 is located on one lateral side ofthe patch 1444A, and the other bridge 1472 is located on the oppositelateral side of the patch 1444A, giving the patch 1444A a substantiallyS-shaped structure. Further, the gaps 1471 in this embodiment have astraight and elongated configuration, and the material of the insert1437 on which the sensors 1416 are mounted may have slits 1476 extendingwithin the gaps 1471, as described below. In other embodiments, thepatch 1444A may have a different structure, such as a non-lobed or adifferent multi-lobed structure that has differently-configured lobes1470, gaps 1471, and/or bridges 1472. For example, the patch 1444A mayhave a two-lobed structure, or may have a three-lobed structure that hasa different structure, such as a triangular shape having three bridges1472, or may further have lobes 1470 that are not electrically connectedto each other.

The electrodes 1440, 1442 in this embodiment have a plurality of spacedfingers 1446, as shown in FIGS. 31-32, similarly to the electrodes 1340,1342 described above. Each electrode 1440, 1442 has at least one aplurality of the fingers 1446 in contact with each of the lobes 1470 ofthe patches 1444A of the force-sensitive material. Additionally, theelectrodes 1440, 1442 each have two enlarged spaces 1473 that are largerthan the other spaces between the fingers 1446, and the spaces 1473 arepositioned to be superimposed over the gaps 1471 in the force-sensitivematerial. Due to the spaces 1473, the electrodes 1440, 1442 have nofingers 1446 that are located within the gaps 1471. In other words, theelectrodes 1440, 1442 in this embodiment may also be considered to havea substantially S-shaped multi-lobed structure with lobes that aresubstantially separated by the spaces 1473, similar to the patches 1444Aof the force-sensitive material 1444.

Certain factors, such as the surface area ratio or percentage of theelectrodes 1440, 1442 and the force sensitive material 1444, and thespacing between the fingers 1446 of the electrodes 1440, 1442, mayinfluence the resistance and output of the sensor 1416. In oneembodiment, the fingers 1446 of the electrodes 1440, 1442 are configuredso that the ratio of the surface area of the electrodes 1440, 1442 tothe surface area of the force sensitive material 1444 is between about3:1 and 1:3, or in other words, the electrodes 1440, 1442 cover about25-75% of the total surface area of the patches 1444A of the forcesensitive material. In another embodiment, the fingers 1446 of theelectrodes 1440, 1442 are configured so that the ratio of the surfacearea of the electrodes 1440, 1442 to the surface area of the forcesensitive material 1444 is about 1:1, or in other words, the electrodes1440, 1442 cover about 50% of the total surface area of the patches1444A of the force sensitive material. It is understood that thesevalues may be measured as a ratio or a percentage of the force sensitivematerial 1444 that is within or substantially within the peripheralboundaries of the electrodes 1440, 1442, and that additional forcesensitive material 1444 outside the boundaries of the electrodes 1440,1442 may not have significant effect. Additionally, the average spacingbetween the fingers 1446 may be between 0.25 mm and 1.5 mm in oneembodiment, and about 0.50 mm in another embodiment. Further, thefingers 1446 may have widths of about 0.50 mm in one embodiment. Theseconfigurations can assist in achieving a desired relationship orproportionality between the force (e.g., weight) load applied to thesensor 1416 and the resistance of the sensor 1416 and/or between theforce load applied and the output of the sensor 1416. In one embodiment,the sensor 1416 produces a gradual change in signal strength withgradually increased force, and such relationships may be linear orcurvilinear in nature. For example, in one embodiment, theserelationships are linear, with a slope that approaches 1, or in otherwords, the resistance of the sensor 1416 and/or the resultant outputsignal increase and decrease in approximately a 1:1 proportion to theforce that is applied. This relationship between the applied force andthe resistance/output enables accurate determination of force applied toeach sensor 1416, since the signal changes in a manner that is directlyproportional to the force applied. Accordingly, in this embodiment, thesensor system 1412 can produce signals and data that are accuratelyreflective of forces applied to the sensors 1416, which can be used, forexample, to accurately measure forces applied to the sensors 1416 or toaccurately determine relative differences in forces applied to thesensors 1416, among other purposes. In other embodiments, the forceapplied to the sensor 1416 may have a different relationship orproportionality to the resistance and/or the resultant signal, and maybe a simple binary (on-off) switching relationship in one embodiment.

As shown in FIG. 32, in this example embodiment, the sensor system 1412is constructed of two flexible layers 1466 and 1468 that combine to forman insert member 1437 for insertion into an article of footwear, such asbetween the foot contacting member 133 and the midsole member 131 asdiscussed below. The layers can be formed of any flexible material, suchas a flexible polymer material. In one embodiment, the layers 1466, 1468are formed of a thin PET (e.g. Teslin) or Mylar material, or any othersuitable material, including those materials described herein. One ormore additional protective layers (not shown) may also be used in theinsert 1437, which may be made of the same material or a differentmaterial from the first and second layers 1466, 1468. The insert 1437 isconstructed by first depositing the conductive metallic material on thefirst layer 1466, such as by printing, in the traced pattern of theleads 1418, 1418A and the electrodes 1440, 1442 of the sensors 1416, toform the configuration shown in FIGS. 29-32. Then, the additional carboncontact layer, if present, is deposited on the first layer 1466, tracingover the electrodes 1440, 1442 of the sensors 1416, and the carbonforce-sensitive resistive material 1444 is deposited as puddles orpatches 1444A on the second layer 1468, as also shown in FIG. 32. Afterall the materials have been deposited, the layers 1466, 1468 arepositioned in a superimposed manner, as shown in FIG. 32, so that theelectrodes 1440, 1442 are aligned with the puddles of force-sensitiveresistive material 1444, to form the insert member 1437 for insertioninto the article of footwear 100. The layers 1466, 1468 can be connectedtogether by an adhesive or other bonding material in one embodiment, anda variety of other techniques can be used for connecting the layers1466, 1468 in other embodiments, such as heat sealing, spot welding, orother known techniques. In one embodiment, the sensor system 1412constructed in this manner can detect pressures in the range of 10-750kPa. In addition, the sensor system 1312 may be capable of detectingpressures throughout at least a portion of this range with highsensitivity. Additionally, in one embodiment, one or both of the layers1466, 1468 may have one or more vent holes 1484 therein to allow air toescape from between the layers 1466, 1468 during use and/or manufacture.A single vent hole 1484 is illustrated in FIG. 31. In one embodiment,the second layer 1468 may have a vent hole 1484 near each sensor 1416,to allow air to vent out of the area around the sensor 1416.

The insert 1437 illustrated in FIGS. 29-32 has a configuration that mayutilize less material than other insert configurations, such as theconfiguration of the insert 1337 in FIGS. 27-28. The configuration ofthe insert 1437 may provide additional advantages, such as in resistingtearing and propagation of tears/cracks, ease of insertion into a shoeduring or after manufacturing, etc. In this embodiment, the insert 1437has several portions of material cut out of areas of the insert 1437that may be superfluous, such as in the lateral forefoot area or thelateral and medial heel areas. The insert 1437 in this configuration hasa central portion 1474A configured to be engaged by the midfoot and/orforefoot (i.e. metatarsal) region of the user's foot, with a firstphalange portion 1474B and a heel portion 1474C extending from oppositeends of the midfoot portion 1474A, configured to be engaged by the firstphalange region and the heel region of the user's foot, respectively. Itis understood that, depending on the shape of the user's foot, the firstphalange portion 1474B may engage only the first phalange region of theuser's foot. In this embodiment, the width of the central portion 1474Ais greater than the width of the first phalange portion 1474B and theheel portion 1474C, such that the first phalange portion 1474B and theheel portion 1474C are configured as strips or tongues of the insertmaterial that extend from the wider central portion 1474A in elongatedmanners. As referred to herein, the width of a portion of the insert1437 is measured in the medial-to-lateral direction, and the length ismeasured in the front-to-rear direction. In the embodiment of FIGS.29-32, the sensors 1416 are arranged similarly to the sensors 16A-D inFIG. 3, described above. The first phalange portion 1474B has one of thesensors 1416 located thereon, to be engaged by the first phalange of theuser, and the heel portion 1474C has another one of the sensors 1416thereon, to be engaged by the heel of the user. The remaining twosensors 1416 are located on the central portion 1474A at the forefootarea of the insert 1437, specifically at the first metatarsal headregion and at the fifth metatarsal head region, to be engaged by thefirst and fifth metatarsal head regions of the user's foot,respectively.

In the embodiment shown in FIGS. 29-32, the insert 1437 has a peripheraledge 1475 defining a periphery of the insert 1437, and having severalcut-out portions, as described above. For example, the insert 1437 has acut-out portion at or around the second through fifth phalange region,and two cut-out portions at the medial and lateral edges of the heelportion 1474C. Described another way, the peripheral edge 1475 has afront medial edge 1475A extending from a medial side of the centralportion 1474A to a medial side of the first phalange portion 1474B, afront lateral edge 1475B extending from a lateral side of the centralportion 1474A to a lateral side of the first phalange portion 1474B, arear medial edge 1475C extending from a medial side of the centralportion 1474A to a medial side of the heel portion 1474C and a rearlateral edge 1475D extending from a lateral side of the central portion1474A to a lateral side of the heel portion 1474C. The front lateraledge 1475B has an inwardly-curved or otherwise indented shape, creatingone cut-out portion, while the front medial edge 1475A has anoutwardly-curved shape. Additionally, the rear medial edge 1475C and therear lateral edge 1475D each have at least one inwardly-curved orotherwise indented edge, creating the other cut-out portions. Thecut-out portions give the first phalange portion 1474B and the heelportion 1474C their elongated strip or tongue configuration. It isunderstood that insert 1437 may have any number of differentconfigurations, shapes, and structures, and including a different numberand/or configuration of sensors 1416, and a different insert structureor peripheral shape.

The insert 1437 of FIGS. 29-32 additionally has a plurality of slits1476 in the material of the insert 1437, which may influence the bendingand flexing properties of the insert 1437. For example, the slits 1476may allow for more even flexing of the surrounding areas of the insert1437, such as during compression of the sensors 1416, creating a morenormal (i.e. perpendicular) force on the sensors 1416. The sensors 1416typically operate more effectively with a normal force than with abending, twisting, or shearing force, and accordingly, this may resultin a cleaner signal with less noise and/or distortion. At least some ofthe slits 1476 may be positioned proximate the sensors 1416, and mayextend inwardly from the peripheral edge 1475 of the insert 1437.Additionally, one or more of the slits 1476 may be positioned in aninternal gap, notch, indent, etc. of one or more of the sensors 1416(such as the gaps 1471 described above). In the embodiment shown inFIGS. 29-33, two slits 1476 are positioned proximate each sensor 1416,with each slit 1476 extending into one of the gaps 1471 between thelobes 1470 in the force-sensitive material 1444. The slits 1476 in thisembodiment are elongated and extend completely through the material ofthe insert 1437. Additionally, some of the slits 1476 extend inwardlyfrom the peripheral edge 1475 of the insert 1437, and others arepositioned completely within the insert 1437 and do not contact theperipheral edge. It is understood that the insert 1437 may includeadditional slits 1476 that do not extend into the boundaries of thesensors 1416 and/or differently configured slits 1476, in variousembodiments.

The insert 1437 may also include a graphic design 1485 or other indiciathereon. The graphic design 1485 may be provided on one or more graphiclayers 1486 positioned on one or both of the layers 1466, 1468 of theinsert 1437. In the embodiment illustrated in FIG. 32, the insert 1437includes an additional graphic layer 1486 that includes a graphic designor indicia 1485 thereon. In this embodiment, the graphic layer 1486 ispositioned on top of the first layer 1466 and is sealed to the firstlayer 1466. The graphic layer 1486 has the same peripheral shape andprofile as the first and second layers 1466, 1468, although in anotherembodiment, the graphic layer 1486 may have a different shape, includinga smaller peripheral size than the first and second layers 1466, 1468.Additionally, the graphic layer 1486 may be made of the same material asthe other layers 1466, 1468, or a different material. The graphic design1485 may have any suitable configuration. In one embodiment, as shown inFIG. 33, the graphic design 1485 may contain a stylized or non-stylizeddepiction of the sensors 1416 and/or other components of the sensorsystem 1412. The graphic design in FIG. 33 includes graphic depictionsof the approximate size, profile shape, and locations of the sensors1416.

FIG. 33 illustrates an alternate embodiment of the sensor system 1412 ofFIGS. 29-32, where the orientations of the layers 1466, 1468 and theorientations of the electrodes 1440, 1442 with respect to the forcesensitive material 1444 are reversed. In other words, the first layer1466 having the conductive material thereon forming the electrodes 1440,1442 is positioned as the bottom layer in the construction and thesecond layer 1468 having the force sensitive material 1444 thereon ispositioned above the first layer 1466. The layers 1466, 1468, theelectrodes 1440, 1442, and the force sensitive material 1444 canotherwise be provided in the same form(s) or configuration(s) describedabove. Additionally, the embodiment of the sensor system 1412 shown inFIG. 33 contains a graphic layer 1486 that has a graphic design 1485 inthe form of a stylized or non-stylized version of the sensors 1416, asmentioned above, which can be used to indicate to a user where thesensors 1416 are located.

FIGS. 34-35 illustrate another embodiment of an FSR sensor system 1512for incorporation into an article of footwear 100. The sensor system1512 includes four sensors 1516, with a first sensor 1516 positioned inthe first phalange (big toe) area, a second sensor 1516 positioned inthe first metatarsal head area, a third sensor 1516 positioned in thefifth metatarsal head area, and a fourth sensor 1516 positioned in theheel area, similarly to the configuration shown in FIGS. 29-32. Thesensor system 1512 of the embodiment shown in FIGS. 34-35 is configured,in many respects, the same or substantially similar to the sensor system1412 of the embodiment shown in FIGS. 29-32. Accordingly, at least somefeatures of the sensor system 1512 may be described in lesser detail forthe sake of brevity, and it is understood that the description of thesensor system 1416 of FIGS. 29-32 is incorporated into the descriptionof the sensor system 1512, except where differences are noted. It isalso understood that the sensor system 1512 may have any characteristicsof the embodiment of the sensor system 1412 described above and shown inFIG. 33.

The sensors 1516 illustrated in FIGS. 34-35 are configured substantiallythe same as the sensors 1416 of FIGS. 29-32. The sensors 1516 of thisembodiment each have a sensor lead 1518 connecting the sensor 1516 tothe port 14. Additionally, a power lead 1518A extends from the port 14and is connected to all four sensors 1516 in series configuration tosupply power to all four sensors 1516. Similarly to the sensors 1416 inFIGS. 29-32, each sensor 1516 of the sensor system 1512 contains firstand second electrodes or electrical contacts 1540, 1542 and aforce-sensitive resistive material 1544 disposed between the electrodes1540, 1542 to electrically connect the electrodes 1540, 1542 together.In this embodiment, similarly to the embodiment of FIGS. 29-32, theelectrodes 1540, 1542 are positioned in contact with a surface of theforce-sensitive material 1544. Also similarly to the embodiment of FIGS.29-32, the electrodes 1540, 1542 have a plurality of interlocking orintermeshing fingers 1546. It is understood that the sensors 1516 arestructured in the same manner described above with respect to FIGS.29-32, and likewise function in the same manner.

As shown in FIG. 34, the patches 1544A of the force-sensitive material1544 in this embodiment have a multi-lobed structure that is formed of aplurality of lobes 1470 that are separate or substantially separate fromeach other. The patches 1544A of the force-sensitive material 1544 areconfigured substantially the same as the force-sensitive material 1444of FIGS. 29-32, having lobes 1570 separated by elongated gaps 1571 withbridges 1572 extending across the gaps 1571 to form electricalconnections between the lobes 1570. As similarly described above, thepatches 1544A may have a substantially S-shaped structure. As alsodescribed above, each electrode 1540, 1542 has at least one a pluralityof the fingers 1546 in contact with each of the lobes 1570 of thepatches 1544A of the force-sensitive material 1544. As further describedabove, the electrodes 1540, 1542 in this embodiment have a multi-lobedstructure with two enlarged spaces 1573 positioned over the gaps 1571 inthe force-sensitive material 1544.

In the embodiment of FIGS. 34-35, the sensor system 1512 is constructedof two flexible layers 1566 and 1568 that combine to form an insertmember 1537 for insertion into an article of footwear, as describedabove with respect to FIGS. 29-32. The first layer 1566 may have theelectrodes 1540, 1542 and the leads 1518, 1518A located thereon, and thesecond layer 1568 may have the force-sensitive material 1544 thereon, asdescribed above. It can be seen from FIGS. 34-35 that the peripheralshape and the contours of the peripheral edge 1575 of the insert 1537 ofthis embodiment are different from those of the insert 1437 of FIGS.29-32, and that the shape of the insert 1537 is more similar to theshape of the insert 1337 of FIGS. 27-28. It is understood that theinsert 1537 of this embodiment may also include a graphic design orindicia (not shown), which may be provided on a graphic layer (notshown) similar to the graphic design 1485 and the graphic layer 1486described above and shown in FIGS. 32-33.

The insert 1537 of FIGS. 34-35 has a plurality of slits 1576 in thematerial of the insert 1537, which may extend completely through theinsert 1576. The slits 1576 may be positioned proximate the sensors1516, including extending within the gaps 1571 or otherwise internallywithin the sensors 1516, and may extend inwardly from the peripheraledge 1575 of the insert 1537, as similarly to the insert 1437 describedabove. The slits 1576 of the insert 1537 shown in FIGS. 34-35 areconfigured differently from the slits 1476 of FIGS. 29-32. Some of theslits 1576 have different lengths and shapes, and the heel sensor 1516has no slits 1576 within the gaps 1571 of the force-sensitive material1544. Additionally, the insert 1537 has a number of slits 1576 that donot extend within the sensors 1516, including a plurality of peripheralslits (collectively, 1576A) located around the sensor 1516 in heelregion of the insert 1537. The peripheral slits 1576A are curved slits1576 that follow the contour of the peripheral edge 1575 at the heelregion of the insert 1537 and curve around the periphery of the heelsensor 1516. Like the slits 1476 described above and shown in FIGS.29-32, the slits 1576 may allow for more even flexing of the surroundingareas of the insert 1537, such as during compression of the sensors1516, which can create a more normal compression of the sensors 1516.For example, the peripheral slits 1576A in the heel region of the insert1537 allow for the insert 1537 to flex in a “cupping” shape around thesensor 1516 during heel compression, which creates a more normal forceon the sensor 1516.

The sensor systems 212, 1312, 1412, 1512 shown in FIGS. 8 and 27-35, aswell as the inserts 1337, 1437, 1537 shown in FIGS. 27-35 can beimplemented within a shoe 100 between a foot-contacting member 133 and amidsole member 131 as shown in FIGS. 4 and 5. In one embodiment, the FSRsensor system 212, 1312, 1412, 1512 is inserted above the midsole member131 (and above the strobel, if present) during manufacturing of the shoe100 after connection of the upper 120 to the midsole 131 and outsole132, and then the foot-contacting member 133 can be inserted over thesensor system 212, 1312, 1412, 1512. Additionally, in one embodiment,the sensor system 212, 1312, 1412, 1512 can be inserted as part of aninsert member, such as the insert members 437, 1337, 1437, 1537 shown inFIGS. 12 and 27-35. FIGS. 11-14 illustrate additional examples ofimplementing FSR sensors into an article of footwear, such as a shoe100. The embodiments shown in FIGS. 11-14 illustrate the midsole member131 having a well 135 therein for receiving an electronic module 22, anda port 14 for connection to the module 22, as described above and shownin FIG. 4. However, it is understood that the well 135 and/or the port14 may be positioned elsewhere, such as wholly or partially within thefoot contacting member 133, as shown in FIG. 5, or elsewhere in the shoe100.

As one example, FIG. 11 illustrates a portion of a sole structure 130for an article of footwear containing an FSR sensor system 312, with amidsole member 131 having an FSR sensor assembly 313 connected thereto.In this embodiment, the FSR sensors 316 are partially imbedded withinthe midsole member 131 and the sensor leads 318 are connected to the topsurface of the midsole member 131. It is understood that the midsolemember 131 may have a layer covering the sensors 316 to hold them withinthe midsole member 131, and that the sensors 318 may be wholly orpartially imbedded within the midsole member 131, or the midsole member131 may have “pockets” for insertion of the sensors 316. The midsolemember 131 also has the port 14 connected thereto. The port 14 isconnected to the sensor leads 318 and is positioned within the well 135for connection with an electronic module 22 received within the well135. The sensor leads 318 form an interface 319 proximate the port 14for connection to the port 14.

As another example, FIG. 12 illustrates a portion of a sole structure130 for an article of footwear containing an FSR sensor system 412, withan additional sole member 437 containing an FSR sensor assembly 413. Inthis embodiment, the additional sole member 437 is an insert or linerconfigured to be inserted between the foot contacting member 133 and themidsole member 131. The insert 437 has FSR sensors 416 and sensor leads418 connected thereto. The insert 437 may have a configuration similarto the configuration of the insert 1337 described above and shown inFIGS. 27-28, or may have another configuration. Additionally, in thisembodiment, the insert 437 is a thin layer of a flexible polymer webbingmaterial having the FSR sensors 416 and the sensor leads 418 mountedthereon to hold the sensors in position. It is understood that thesensors 416 and/or the leads 418 may be wholly or partially embeddedwithin the polymer material of the insert 437. In another embodiment,the insert 437 may consist entirely of the sensor assembly 413, withoutany binding or webbing material. The insert 437 is also configured forconnection of the sensor leads 418 to the port 14 and is positioned suchthat when the insert 437 is positioned between the foot contacting 133and the midsole 131, the interface(s) 419 of the sensor leads 418 willbe within or adjacent to the well 135 for connection through the port 14with an electronic module 22 received within the well 135. Additionally,the sole structure 130 can be provided with one or more other inserts437 having sensors 416 in different configurations. These other inserts437 can be removed and interchanged by lifting the foot contactingmember 133 and replacing one insert with another, differently-configuredinsert 437. This allows a single article of footwear to be used withdifferent sensor 416 configurations as desired, for differentapplications. For example, as described below, the sensor system 412 maybe configured for communication with an external device 110, anddifferent configurations of sensors 416 can be used for different gamesor other programs running on the external device 110. Further, theinsert 437 may be sized so that it can be used in many differentarticles of footwear of different sizes, providing versatility.

In an alternate embodiment, shown in FIG. 13, an insert, liner, or otheradditional sole member 437A can be configured with a sensor assembly412A for placement on top of an foot contacting member 133. This insert437A can be configured similarly to the insert 437 described above, suchas having a flexible polymer webbing material that has sensors 416A andsensor leads 418A connected thereto. The sensor assembly 412A maycontain extended and/or consolidated wire leads 418A that extend aroundor through the foot contacting member 133, terminating in an interface419A configured to be connected to the port 14 positioned in the well135 for connection to an electronic module 22. It is understood thatthis insert 437A may in some circumstances be considered a “footcontacting member,” as the insert 437A forms a top part of the solestructure 130. Similarly to the insert 437 described above, the insert437A can be removed and interchanged with other inserts 437A havingdifferent sensor 416A configurations, and may be sized for placement infootwear having various different sizes.

In another alternate embodiment, an insert member can be produced forconnection to another sole member, such as a foot contacting member 133or a midsole member 131. This insert member may be similar to theinserts 437 and 437A described above and shown in FIGS. 12-13, such ashaving a flexible webbing material (such as a polymer) that has sensors416, 416A and sensor leads 418, 418A connected thereto. Thisconfiguration enables the sensor assembly 413, 413A to be mounted uponany member of the sole structure 130 as desired, to create a completesensor system. The insert member may be connectable to a sole member inmany different ways, such as by adhesives, fasteners, welding,heat-sealing, or any other suitable technique. It is understood that theinsert member 437, 437A, in one embodiment, may have no webbing materialand may include only the electronic components of the sensor assembly413, 413A.

As a further example, FIG. 14 illustrates a portion of a sole structure130 for an article of footwear containing an FSR sensor system 512, witha foot contacting member 133 having an FSR sensor assembly 513 connectedthereto. The foot contacting member 133 illustrated in FIG. 14 is aninsole member, however as described above, the foot contacting member133 may alternately be a bootie element, a strobel, a sockliner, a sock,or other type of foot contacting member for use in an article offootwear. In this embodiment, the FSR sensors 516 are partially imbeddedwithin the foot contacting member 133 and the sensor leads 518 areconnected to the bottom surface of the foot contacting member 133. It isunderstood that the foot contacting member 133 may have a layer coveringthe sensors 516 to hold them within the foot contacting member 133, andthat the sensors 518 may be wholly or partially imbedded within the footcontacting member 133, or that the foot contacting member 133 may havepockets for receiving the sensors 516. The terminal ends of the sensorleads 518 are configured for connection to the port 14 and arepositioned such that when the foot contacting member 133 is positionedon top of the midsole member 131, the interface 519 of the leads 518will be within or adjacent to the well 135 for connection through theport 14 with an electronic module 22 received within the well 135.Additionally, the sole structure 130 can be provided with multiple footcontacting members 133 having sensor assemblies 513 in differentconfigurations. These other foot contacting members 133 can be removedand interchanged by removing the foot contacting member 133 andreplacing it with another foot contacting member 133 having sensors 516in a different configuration. This allows a single article of footwearto be used with different sensor 516 configurations as desired, fordifferent applications, including programs running on the externaldevice 110, as described above.

FIG. 15 illustrates another exemplary embodiment of a shoe 100 thatcontains a sensor system 612 that includes a sensor assembly 613incorporating a plurality of sensors 616. The sensors 616 utilize pairs641 of electrodes 640, 642 and a separate force-sensitive resistiveelement 650, containing a force-sensitive resistive material 644 incontact with the electrodes 640, 642. In this embodiment, each electrodepair 641 and the force-sensitive material 644 combine to form a sensor616 and operate similarly to the electrodes (+) and (−) and the materialM described above and shown in FIGS. 9-10. The sensor system 612 can bearranged similarly to the sensor systems 12, 212 described above, andalso includes a port 14 in communication with an electronic module 22and a plurality of leads 618 connecting the electrodes 640, 642 to theport 14. The module 22 is contained within a well or cavity 135 in thesole structure 130 of the shoe 100, and the port 14 is connected withinthe well 135 to enable connection to the module 22 within the well 135.

The force-sensitive resistive element 650 in FIG. 15 can be any elementthat is positioned in contact with the electrodes 640, 642. Theforce-sensitive element 650 may be entirely composed of aforce-sensitive resistive material 644, or may be only partiallycomposed of the force-sensitive material 644, such as by including alayer of force-sensitive material 644 or strategically-placed areascontaining the force-sensitive material 644. Additionally, theforce-sensitive element 650 may be one continuous piece or may includeseveral separate pieces. In one embodiment, such as the embodimentsdescribed below and shown in FIGS. 16-20, the force-sensitive element650 may be contained in a member of the sole structure 130, or mayentirely form a member of the sole structure 130.

One material that is suitable for use as the force-sensitive resistivematerial 244 is a quantum tunneling composite (“QTC”), which providesvolume-based resistance behavior. A quantum tunneling compositegenerally includes a polymer matrix material that contains metallicparticles or other conductive particles. Upon compression, theconductive particles move closer together, allowing electrons to tunnelquantum mechanically through the insulative polymer matrix. As thecompression increases, the conductive particles move still closertogether, allowing more electrical flow and decreasing the measuredresistance. The particles in a quantum tunneling composite may haveirregular surfaces, which can enable a greater relative range ofmovement of the particles without the particles contacting each other.This behavior allows for quantitative or binary (on/off) detection offorce on the force-sensitive material. Suitable quantum tunnelingcomposite materials can be obtained from Peratech Limited, among othersources.

Another material that is suitable for use as the force-sensitiveresistive material 244 is a custom conductive foam, which also providesforce-sensitive resistive behavior. A custom conductive foam generallyincludes a foam made from a conductive material or containing aconductive material additive, such as carbon black or other forms ofcarbon, or a conductive polymer. The custom conductive foam allowsgreater conduction of electrons as the foam is compressed, thusdecreasing measured resistance. A further material that is suitable foruse as the force-sensitive resistive material 244 is a force-transducingrubber. The force-sensitive material 644 may be any other materialexhibiting force-sensitive resistive behavior, including any materialsdescribed above having volume-based or contact-based resistance.

The electrodes 640, 642 can be made from any of the materials describedabove with respect to electrodes 240, 242. In one embodiment, theelectrodes 640, 642 and/or the leads 618 can be printed onto a surface,such as a foot contacting member 133, a midsole member 131, or anothersole member, using a conductive ink. In another embodiment, conductivetape can be used for this purpose, as well as other structures andtechniques described above.

The sensor system 612 shown in FIG. 15 can be implemented within a shoe100 between a foot-contacting member 133 and a midsole member 131 asshown in FIGS. 4 and 5, such as by connecting the force-sensitiveresistive element 650 to either the foot-contacting member 133 or themidsole member 131. FIGS. 11-20 illustrate additional examples ofimplementing sensors using a separate force-sensitive resistive elementinto an article of footwear, such as a shoe 100. The embodiments shownin FIGS. 11-20 illustrate the midsole member 131 having a well 135therein for receiving an electronic module 22 and a port 14 forconnection to the module 22, as described above and shown in FIG. 4.However, it is understood that the well 135 and/or the port 14 may bepositioned elsewhere, such as wholly or partially within the footcontacting member 133, as shown in FIG. 5, or elsewhere in the shoe 100.

As one example, FIG. 16 illustrates a portion of a sole structure 130for an article of footwear containing a sensor system 712, with a footcontacting member 133 having an electrode assembly 713 connectedthereto. In this embodiment, the electrode assembly 713 includeselectrode pairs 741 and sensor leads 718 that are connected to thebottom surface of the foot contacting member 133. In one embodiment, theelectrode pairs 741 and the sensor leads 718 can be printed on thebottom of the foot contacting member 133, and in another embodiment, theelectrode pairs 741 and leads 718 can be contained within a layer on thebottom of the foot contacting member 133. It is understood that theelectrode pairs 741 and/or the leads 718 may be wholly or partiallyimbedded within the foot contacting member 133. The midsole member 131contains a force-sensitive resistive element 750 in the form of a layer751 of a force-sensitive resistive material 744 on the top surfacethereof. It is understood that this layer 751 may not be continuous insome embodiments. The sensor leads 718 have an interface 719 positionedwithin or adjacent to the well 135 for connection through the port 14with an electronic module 22 received within the well 135. Additionally,the sole structure 130 can be provided with multiple foot contactingmembers 133 having electrode assemblies 713 in different configurations.These other foot contacting members 133 can be removed and interchangedby removing the foot contacting member 133 and replacing it with anotherfoot contacting member 133 having electrode pairs 741 in a differentconfiguration. This allows a single article of footwear to be used withdifferent sensor configurations as desired, for different applications,including programs running on the external device 110, as describedabove. It is also understood that this configuration can be reversed,with the foot contacting member 133 having the force-sensitive resistiveelement 750 connected thereto, and the electrode pairs 741 may beconnected to the midsole member 131.

In another embodiment, shown in FIG. 17, the sole structure 130 containsa sensor system 812, with a foot contacting member 133 having anelectrode assembly 813 connected thereto in the same configuration asthe electrode assembly 713 described above and shown in FIG. 16. Assimilarly described above, the electrode assembly 813 includes electrodepairs 841 and sensor leads 818 that are connected to the bottom surfaceof the foot contacting member 133, with the leads 818 terminating in aninterface 819 for connection to the port 14. However, in the embodimentof FIG. 17, the midsole member 131 itself functions as theforce-sensitive resistive element 850, and is composed entirely of theforce-sensitive resistive material 844. This embodiment otherwisefunctions in the same manner as the embodiment shown in FIG. 16, andprovides the same interchangeability. It is also understood that thisconfiguration can be reversed, with the foot contacting member 133functioning as the force-sensitive resistive element 850, composed ofthe force-sensitive resistive material 844, and the electrode pairs 841may be connected to the midsole member 131.

As another example, FIG. 18 illustrates a portion of a sole structure130 for an article of footwear containing a sensor system 912, with afoot contacting member 133, a midsole member 131, and an additional solemember 937 having an electrode assembly 713 connected thereto,positioned between the midsole member 131 and the foot contacting member133. The electrode assembly 913 includes electrode pairs 941 and sensorleads 918 that are connected to the additional sole member 937. In thisembodiment, the additional sole member 133 is an insert 937 made from athin layer of a flexible polymer webbing material having the electrodepairs 941 and the sensor leads 918 mounted thereon to hold the electrodepairs 941 in position. It is understood that the electrode pairs 941and/or the leads 918 may be wholly or partially embedded within thepolymer material of the insert 937. In another embodiment, the insert937 may consist entirely of the electrode assembly 913, without anybinding or webbing material. The midsole member 131 contains aforce-sensitive resistive element 950 in the form of a layer 951 of aforce-sensitive resistive material 944 on the top surface thereof,similarly to the force-sensitive element 750 of FIG. 16. It isunderstood that this layer 951 may not be continuous in someembodiments. The insert 937 also is also configured for connection ofthe sensor leads 918 to the port 14 and is positioned such that when theinsert 937 is positioned between the foot contacting 133 and the midsole131, the interface 919 of the sensor leads 918 will be within oradjacent to the well 135 for connection through the port 14 with anelectronic module 22 received within the well 135. Additionally, thesole structure 130 can be provided with multiple inserts 937 havingelectrode assemblies 913 in different configurations. These otherinserts 937 can be removed and interchanged by lifting the footcontacting member 133 and replacing the insert 937 with another insert937 having electrode pairs 941 in a different configuration. This allowsa single article of footwear to be used with different sensorconfigurations as desired, for different applications, includingprograms running on the external device 110, as described above.

In another embodiment, shown in FIG. 19, the sole structure 130 containsa sensor system 1012, with an insert 1037 having an electrode assembly1013 connected thereto in the same configuration as the electrodeassembly 913 described above and shown in FIG. 18. As similarlydescribed above, the electrode assembly 1013 includes electrode pairs1041 and sensor leads 1018 that are connected to the insert 1037positioned between the midsole member 131 and the foot contacting member133, with the leads 1018 terminating in an interface 1019 for connectionto the port 14. However, in the embodiment of FIG. 19, the midsolemember 131 itself functions as the force-sensitive resistive element1050, and is composed entirely of the force-sensitive resistive material1044. This embodiment otherwise functions in the same manner as theembodiment shown in FIG. 18, and provides the same interchangeability.It is understood that, in an alternate embodiment, the foot contactingmember 133 may be constructed of the force-sensitive resistive material1044, functioning as the force-sensitive resistive element 1050. In thisconfiguration, the insert 1037 and/or the electrode assembly 1013 mayneed to be reconfigured or repositioned to contact the force-sensitivematerial 1044 on the top side, rather than the bottom side of the insert1037.

It is understood that, in an alternate embodiment, the inserts 937, 1037shown in FIGS. 18-19 can be used with the foot contacting member 133containing or comprising the force-sensitive resistive element 950,1050. Where the foot contacting member 133 has the layer 951 of theforce-sensitive resistive material 944 located on the bottom surfacethereof, rather than on the top surface of the midsole member 131, theinsert 937 and/or the electrode assembly 913 may need to be reconfiguredor re-oriented to contact the force-sensitive material 944 on the topside, rather than the bottom side of the insert 937. The foot contactingmember 133 may also have the layer 951 of the force-sensitive material944 on the top side thereof, in which case, the insert 937, 1037 can beinserted on the top side as well. It is understood that if the entirefoot contacting member 133 comprises the force-sensitive resistiveelement 1050, the insert 937, 1037 can be used on either the top orbottom side of the foot contacting member 133.

In another embodiment, shown in FIG. 20, the sole structure 130 containsa sensor system 1112, with an insert 1137 having an electrode assembly1113 connected thereto in the same configuration as the electrodeassembly 913 described above and shown in FIG. 18. As similarlydescribed above, the electrode assembly 1113 includes electrode pairs1141 and sensor leads 1118 that are connected to the insert 1137positioned between the midsole member 131 and the foot contacting member133, with the leads 1118 terminating in an interface 1119 for connectionto the port 14. However, in the embodiment of FIG. 20, theforce-sensitive resistive element 1150 is contained in a separate liner1151 of the force-sensitive resistive material 1144 that is not attachedto the midsole member 131 or the foot contacting member 133. The liner1151 may be entirely composed of the force-sensitive resistive material1144, or may contain portions or areas composed of the force-sensitivematerial 1144. Additionally, in this embodiment, the liner 1151 ispositioned between the midsole member 131 and the insert 1137, howeverin another embodiment, the liner 1151 may be positioned between the footcontacting member 133 and the insert 1137. It is understood that, if theposition of the liner 1151 is changed, the insert 1137 and/or theelectrode assembly 1113 may need to be reconfigured or repositioned tocontact the force-sensitive material 1144 on the top side, rather thanthe bottom side of the insert 1137. Further, in other embodiments, theliner 1151 and insert 1137 can be positioned anywhere in the solestructure 130, as long as the electrode pairs 1141 are in contact withthe force-sensitive material 1144. This embodiment otherwise functionsin the same manner as the embodiment shown in FIG. 18, and provides thesame interchangeability of different electrode assemblies. Thisembodiment also provides interchangeability of the force-sensitiveelement 1150, such as if a different material 1144 is desired or if theforce-sensitive element becomes damaged or worn out.

In another alternate embodiment, an insert member can be produced forconnection to another sole member, such as a foot contacting member 133or a midsole member 131. This insert member may be similar to theinserts 937, 1037, 1137 described above and shown in FIGS. 18-20, suchas having a flexible webbing material (such as a polymer) that haselectrode pairs 941, 1041, 1141 and sensor leads 918, 1018, 1118 havingends configured for connection to the port 14, as described above. Thisconfiguration enables the electrode assembly 913, 1013, 1113 to bemounted upon any member of the sole structure 130 as desired, to createa complete sensor system. The insert member may be connectable to a solemember in many different ways, such as by adhesives, fasteners, welding,heat-sealing, or any other suitable technique. It is understood that theinsert member 937, 1037, 1137, in one embodiment, may have no webbingmaterial and may include only the electronic components of the sensorassembly 913, 1013, 1113.

It is understood that the quantum tunneling composites, customconductive foams, force transducing rubbers, and other force-sensitiveresistive materials discussed herein can be utilized to createindividual, self-contained sensors, similar to the FSR sensors 216described above and shown in FIG. 8, and are not limited to use insensor assemblies having separate electrodes and force-sensitiveelements. Such individual sensors may contain two electrodes and aforce-sensitive resistive material, such as illustrated in FIGS. 9-10.

In an alternate embodiment, shown in FIG. 21, the sensor system 1212 mayinclude a sensor assembly 1213 that is connected to the upper 120 of anarticle of footwear 100, rather than the sole structure 130. Any of thedifferent types of sensors described above can be used in thisembodiment, and the sensors can be connected to the upper 120 in anysuitable manner. For example, in one embodiment, the sensors 1216 may beFSR sensors that are woven into the material of the upper, withconductive fabrics also woven into the upper to form the leads 1218. Inthis embodiment, the module 22 is shown contained in the sole 130 of theshoe 100, with the leads 1218 extending from the upper 120 underneaththe foot-contacting member 133 to a port 14 in communication with themodule 22. However, it is understood that the module 22 may be locatedelsewhere, including attached to the upper 120, in other embodiments.

The various interchangeable sole inserts described above herein canallow for custom development of sensor systems at a reasonable budget,including interchangeable inserts 437, 437A, 937, 1037, and 1137 havingsensor/electrode assemblies 413, 413A, 913, 1013, and 1113, as well asinterchangeable foot contacting members 133 having sensor/electrodeassemblies 513, 713, and 813. For example, FSR sensor inserts 437 and437A and the foot contacting member 133 having FSR sensor assembly 513can be custom-manufactured for various purposes by various differentsources, and can be inserted in a wide variety of footwear 100. Asanother example, inserts 937, 1037, and 1137 and foot contacting members133 having electrode assemblies 713, 813, 913, 1013, and 1113 cansimilarly be custom-manufactured and inserted in a wide variety offootwear 100. In one embodiment, footwear 100 can be manufacturedcontaining a force-sensitive resistive material, and any of the sensorassembly configurations 713, 813, 913, 1013, and 1113 can be insertedinto the footwear 100 to function with the force-sensitive material. Asdescribed above, separate liners 1151 of the force-sensitive resistivematerial 1144 can also be manufactured for insertion into a wide varietyof footwear, further increasing the versatility of the system. Asdescribed below, such sensor assemblies can be customized for use withspecific software for the electronic module 22 and/or the externaldevice 110. A third party may provide such software along with a soleinsert having a customized sensor assembly, as a package.

The operation and use of the sensor systems 12, 212, 312, 412, 412A,512, 612, 712, 812, 912, 1012, 1112, 1212, 1312, 1412, 1512 aredescribed below with respect to the sensor system 12 shown in FIGS. 3-5,and it is understood that the principles of operation of the sensorsystem 12, including all embodiments and variations thereof, areapplicable to the other embodiments of the sensor systems 212, 312, 412,412A, 512, 612, 712, 812, 912, 1012, 1112, 1212, 1312, 1412, 1512described above. In operation, the sensors 16 gather data according totheir function and design, and transmit the data to the port 14. Theport 14 then allows the electronic module 22 to interface with thesensors 16 and collect the data for later use and/or processing. In oneembodiment, the data is collected, stored, and transmitted in auniversally readable format, so the data is able to be accessed and/ordownloaded by a plurality of users, with a variety of differentapplications, for use in a variety of different purposes. In oneexample, the data is collected, stored, and transmitted in XML format.Additionally, in one embodiment, data may be collected from the sensors16 in a sequential manner, and in another embodiment, data may becollected from two or more sensors 16 simultaneously.

In different embodiments, the sensor system 12 may be configured tocollect different types of data. In one embodiment (described above),the sensor(s) 16 can collect data regarding the number, sequence, and/orfrequency of compressions. For example, the system 12 can record thenumber or frequency of steps, jumps, cuts, kicks, or other compressiveforces incurred while wearing the footwear 100, as well as otherparameters, such as contact time and flight time. Both quantitativesensors and binary on/off type sensors can gather this data. In anotherexample, the system can record the sequence of compressive forcesincurred by the footwear, which can be used for purposes such asdetermining foot pronation or supination, weight transfer, foot strikepatterns, or other such applications. In another embodiment (alsodescribed above), the sensor(s) 16 are able to quantitatively measurethe compressive forces on the adjacent portions of the shoe 100, and thedata consequently can include quantitative compressive force and/orimpact measurement. Relative differences in the forces on differentportions of the shoe 100 can be utilized in determining weightdistribution and “center of pressure” of the shoe 100. The weightdistribution and/or center of pressure can be calculated independentlyfor one or both shoes 100, or can be calculated over both shoestogether, such as to find a center of pressure or center of weightdistribution for a person's entire body. As described above, arelatively densely packed array of on/off binary sensors can be used tomeasure quantitative forces by changes detected in “puddling” activationof the sensors during moments of greater compression. In furtherembodiments, the sensor(s) 16 may be able to measure rates of changes incompressive force, contact time, flight time or time between impacts(such as for jumping or running), and/or other temporally-dependentparameters. It is understood that, in any embodiment, the sensors 16 mayrequire a certain threshold force or impact before registering theforce/impact.

As described above, the data is provided through the universal port 14to the module 22 in a universally readable format, so that the number ofapplications, users, and programs that can use the data is nearlyunlimited. Thus, the port 14 and module 22 are configured and/orprogrammed as desired by a user, and the port 14 and module 22 receiveinput data from the sensor system 12, which data can be used in anymanner desired for different applications. In many applications, thedata is further processed by the module 22 and/or the external device110 prior to use. It is understood that one or more of the sensors 16,the port 14, the module 22, the external device 110 (including thedevice 110A), and/or any combination of such components may process atleast a portion of the data in some embodiments, provided that suchcomponents include hardware and/or other structure with processingcapability. In configurations where the external device 110 furtherprocesses the data, the module 22 may transmit the data to the externaldevice 110. This transmitted data may be transmitted in the sameuniversally-readable format, or may be transmitted in another format,and the module 22 may be configured to change the format of the data.Additionally, the module 22 can be configured and/or programmed togather, utilize, and/or process data from the sensors 16 for one or morespecific applications. In one embodiment, the module 22 is configuredfor gathering, utilizing, and/or processing data for use in a pluralityof applications. Examples of such uses and applications are given below.As used herein, the term “application” refers generally to a particularuse, and does not necessarily refer to use in a computer programapplication, as that term is used in the computer arts. Nevertheless, aparticular application may be embodied wholly or partially in a computerprogram application.

Further, as illustrated in the embodiment of FIG. 22, the module 22 canbe removed from the footwear 100 and replaced with a second module 22Aconfigured for operating differently than the first module 22. It isunderstood that the module 22 can be removed and replaced by anothermodule 22A configured in a similar or identical manner, such asreplacement due to battery drain, malfunction, etc. In the embodiment ofFIG. 22, the replacement is accomplished by lifting the foot contactingmember 133, disconnecting the first module 22 from the port 14 andremoving the first module 22 from the well 135, then inserting thesecond module 22A into the well 135 and connecting the second module 22Ato the port 14, and finally placing the foot contacting member 133 backinto position. The second module 22A may be programmed and/or configureddifferently than the first module 22. In one embodiment, the firstmodule 22 may be configured for use in one or more specificapplications, and the second module 22A may be configured for use in oneor more different applications. For example, the first module 22 may beconfigured for use in one or more gaming applications and the secondmodule 22A may be configured for use in one or more athletic performancemonitoring applications. Additionally, the modules 22, 22A may beconfigured for use in different applications of the same type. Forexample, the first module 22 may be configured for use in one game orathletic performance monitoring application, and the second module 22Amay be configured for use in a different game or athletic performancemonitoring application. As another example, the modules 22, 22A may beconfigured for different uses within the same game or performancemonitoring application. In another embodiment, the first module 22 maybe configured to gather one type of data, and the second module 22A maybe configured to gather a different type of data. Examples of such typesof data are described herein, including quantitative force measurement,relative force measurement (i.e. sensors 16 relative to each other),weight shifting/transfer, impact sequences (such as for foot strikepatterns) rate of force change, etc. In a further embodiment, the firstmodule 22 may be configured to utilize or process data from the sensors16 in a different manner than the second module 22A. For example, themodules 22, 22A may be configured to only gather, store, and/orcommunicate data, or the modules 22, 22A may be configured to furtherprocess the data in some manner, such as organizing the data, changingthe form of the data, performing calculations using the data, etc. Inyet another embodiment, the modules 22, 22A may be configured tocommunicate differently, such as having different communicationinterfaces or being configured to communicate with different externaldevices 110. The modules 22, 22A may function differently in otheraspects as well, including both structural and functional aspects, suchas using different power sources or including additional or differenthardware components, such as additional sensors as described above (e.g.GPS, accelerometer, etc.).

One use contemplated for the data collected by the system 12 is inmeasuring weight transfer, which is important for many athleticactivities, such as a golf swing, a baseball/softball swing, a hockeyswing (ice hockey or field hockey), a tennis swing, throwing/pitching aball, etc. The pressure data collected by the system 12 can givevaluable feedback regarding balance and stability for use in improvingtechnique in any applicable athletic field. It is understood that moreor less expensive and complex sensor systems 12 may be designed, basedon the intended use of the data collected thereby.

The data collected by the system 12 can be used in measurement of avariety of other athletic performance characteristics. The data can beused to measure the degree and/or speed of foot pronation/supination,foot strike patterns, balance, and other such parameters, which can beused to improve technique in running/jogging or other athleticactivities. With regard to pronation/supination, analysis of the datacan also be used as a predictor of pronation/supination. Speed anddistance monitoring can be performed, which may include pedometer-basedmeasurements, such as contact measurement or loft time measurement. Jumpheight can also be measured, such as by using contact or loft timemeasurement. Lateral cutting force can be measured, includingdifferential forces applied to different parts of the shoe 100 duringcutting. The sensors 16 can also be positioned to measure shearingforces, such as a foot slipping laterally within the shoe 100. As oneexample, additional sensors may be incorporated into the sides of theupper 120 of the shoe 100 to sense forces against the sides. As anotherexample, a high-density array of binary sensors could detect shearingaction through lateral changes in “puddling” of the activated sensors.

In another embodiment, described above, one or more sensors 1216 canadditionally or alternately be incorporated into the upper 120 of theshoe 100. The sensors 1216 can be incorporated into the upper 120 in anymanner described above. For example, the sensors 1216 may be woven intothe material of the upper, with conductive fabrics also woven into theupper to form leads. In this configuration, additional parameters can bemeasured, such as kick force, such as for soccer or football, as well asnumber and/or frequency of “touches” in soccer.

The data, or the measurements derived therefrom, may be useful forathletic training purposes, including improving speed, power, quickness,consistency, technique, etc. The port 14, module 22, and/or externaldevice 110 can be configured to give the user active, real-timefeedback. In one example, the port 14 and/or module 22 can be placed incommunication with a computer, mobile device, etc., in order to conveyresults in real time. In another example, one or more vibration elementsmay be included in the shoe 100, which can give a user feedback byvibrating a portion of the shoe to help control motion, such as thefeatures disclosed in U.S. Pat. No. 6,978,684, which is incorporatedherein by reference and made part hereof. Additionally, the data can beused to compare athletic movements, such as comparing a movement with auser's past movements to show consistency, improvement, or the lackthereof, or comparing a user's movement with the same movement ofanother, such as a professional golfer's swing. Further, the system 12may be used to record biomechanical data for a “signature” athleticmovement of an athlete. This data could be provided to others for use induplicating or simulating the movement, such as for use in gamingapplications or in a shadow application that overlays a movement over auser's similar movement.

The system 12 can also be configured for “all day activity” tracking, torecord the various activities a user engages in over the course of aday. The system 12 may include a special algorithm for this purpose,such as in the module 22, the external device 110, and/or the sensors16.

The system 12 may also be used for control applications, rather thandata collection and processing applications. In other words, the system12 could be incorporated into footwear, or another article thatencounters bodily contact, for use in controlling an external device110, such as a computer, television, video game, etc., based onmovements by the user detected by the sensors 16. In effect, thefootwear with the incorporated sensors 16 and leads 18 extending to auniversal port 14 allows the footwear to act as an input system, and theelectronic module 22 can be configured, programmed, and adapted toaccept the input from the sensors 16 and use this input data in anydesired manner, e.g., as a control input for a remote system. Forexample, a shoe with sensor controls could be used as a control or inputdevice for a computer, or for a program being executed by the computer,similarly to a mouse, where certain foot movements, gestures, etc.(e.g., a foot tap, double foot tap, heel tap, double heel tap,side-to-side foot movement, foot-point, foot-flex, etc.) can control apre-designated operation on a computer (e.g., page down, page up, undo,copy, cut, paste, save, close, etc.). Software can be provided to assignfoot gestures to different computer function controls for this purpose.It is contemplated that an operating system could be configured toreceive and recognize control input from the sensor system 12.Televisions or other external electronic devices can be controlled inthis manner. Footwear 100 incorporating the system 12 can also be usedin gaming applications and game programs, similarly to the Nintendo Wiicontroller, where specific movements can be assigned certain functionsand/or can be used to produce a virtual representation of the user'smotion on a display screen. As one example, center of pressure data andother weight distribution data can be used in gaming applications, whichmay involve virtual representations of balancing, weight shifting, andother performance activities. The system 12 can be used as an exclusivecontroller for a game or other computer system, or as a complementarycontroller. Examples of configurations and methods of using sensorsystems for articles of footwear as controls for external devices andfoot gestures for such controls are shown and described in U.S.Provisional Application No. 61/138,048, which is incorporated byreference herein in its entirety.

Additionally, the system 12 may be configured to communicate directlywith the external device 110 and/or with a controller for the externaldevice. As described above, FIG. 6 illustrates one embodiment forcommunication between the electronic module 22 and the external device.In another embodiment, shown in FIG. 23, the system 12 can be configuredfor communication with an external gaming device 110A. The externalgaming device 110A contains similar components to the exemplary externaldevice 110 shown in FIG. 6. The external gaming device 110A alsoincludes at least one game media 307 containing a game program (e.g. acartridge, CD, DVD, Blu-Ray, or other storage device), and at least oneremote controller 305 configured to communicate by wired and/or wirelessconnection through the transmitting/receiving element 108. In theembodiment shown, the controller 305 complements the user input 310,however in one embodiment, the controller 305 may function as the soleuser input. In this embodiment, the system 12 is provided with anaccessory device 303, such as a wireless transmitter/receiver with a USBplug-in, that is configured to be connected to the external device 110and/or the controller 305 to enable communication with the module 22. Inone embodiment, the accessory device 303 may be configured to beconnected to one or more additional controllers and/or external devices,of the same and/or different type than the controller 305 and theexternal device 110. It is understood that if the system 12 includesother types of sensors described above (e.g., an accelerometer), suchadditional sensors can also be incorporated into controlling a game orother program on an external device 110.

An external device 110, such as a computer/gaming system, can beprovided with other types of software to interact with the system 12.For example, a gaming program may be configured to alter the attributesof an in-game character based on a user's real-life activities, whichcan encourage exercise or greater activity by the user. In anotherexample, a program may be configured to display an avatar of the userthat acts in relation or proportion to the user activity collected bythe sensing system of the shoe. In such a configuration, the avatar mayappear excited, energetic, etc., if the user has been active, and theavatar may appear sleepy, lazy, etc., if the user has been inactive. Thesensor system 12 could also be configured for more elaborate sensing torecord data describing a “signature move” of an athlete, which couldthen be utilized for various purposes, such as in a gaming system ormodeling system.

A single article of footwear 100 containing the sensor system 12 asdescribed herein can be used alone or in combination with a secondarticle of footwear 100′ having its own sensor system 12′, such as apair of shoes 100, 100′ as illustrated in FIGS. 24-26. The sensor system12′ of the second shoe 100′ generally contains one or more sensors 16′connected by sensor leads 18′ to a port 14′ in communication with anelectronic module 22′. The second sensor system 12′ of the second shoe100′ shown in FIGS. 24-26 has the same configuration as the sensorsystem 12 of the first shoe 100. However, in another embodiment, theshoes 100, 100′ may have sensor systems 12, 12′ having differentconfigurations. The two shoes 100, 100′ are both configured forcommunication with the external device 110, and in the embodimentillustrated, each of the shoes 100, 100′ has an electronic module 22,22′ configured for communication with the external device 110. Inanother embodiment, both shoes 100, 100′ may have ports 14, 14′configured for communication with the same electronic module 22. In thisembodiment, at least one shoe 100, 100′ may be configured for wirelesscommunication with the module 22. FIGS. 24-26 illustrate various modesfor communication between the modules 22, 22′

FIG. 24 illustrates a “mesh” communication mode, where the modules 22,22′ are configured for communicating with each other, and are alsoconfigured for independent communication with the external device 110.FIG. 25 illustrates a “daisy chain” communication mode, where one module22′ communicates with the external device 110 through the other module22. In other words, the second module 22′ is configured to communicatesignals (which may include data) to the first module 22, and the firstmodule 22 is configured to communicate signals from both modules 22, 22′to the external device 110. Likewise, the external device communicateswith the second module 22′ through the first module 22, by sendingsignals to the first module 22, which communicates the signals to thesecond module 22′. In one embodiment, the modules 22, 22′ can alsocommunicate with each other for purposes other than transmitting signalsto and from the external device 110. FIG. 26 illustrates an“independent” communication mode, where each module 22, 22′ isconfigured for independent communication with the external device 110,and the modules 22, 22′ are not configured for communication with eachother. In other embodiments, the sensor systems 12, 12′ may beconfigured for communication with each other and/or with the externaldevice 110 in another manner.

Still other uses and applications of the data collected by the system 12are contemplated within the scope of the invention and are recognizableto those skilled in the art.

As will be appreciated by one of skill in the art upon reading thepresent disclosure, various aspects described herein may be embodied asa method, a data processing system, or a computer program product.Accordingly, those aspects may take the form of an entirely hardwareembodiment, an entirely software embodiment or an embodiment combiningsoftware and hardware aspects. Furthermore, such aspects may take theform of a computer program product stored by one or more tangiblecomputer-readable storage media or storage devices havingcomputer-readable program code, or instructions, embodied in or on thestorage media. Any suitable tangible computer readable storage media maybe utilized, including hard disks, CD-ROMs, optical storage devices,magnetic storage devices, and/or any combination thereof. In addition,various intangible signals representing data or events as describedherein may be transferred between a source and a destination in the formof electromagnetic waves traveling through signal-conducting media suchas metal wires, optical fibers, and/or wireless transmission media(e.g., air and/or space).

As described above, aspects of the present invention may be described inthe general context of computer-executable instructions, such as programmodules, being executed by a computer and/or a processor thereof.Generally, program modules include routines, programs, objects,components, data structures, etc. that perform particular tasks orimplement particular abstract data types. Such a program module may becontained in a tangible computer-readable medium, as described above.Aspects of the present invention may also be practiced in distributedcomputing environments where tasks are performed by remote processingdevices that are linked through a communications network. Programmodules may be located in a memory, such as the memory 204 of the module22 or memory 304 of the external device 110, or an external medium, suchas game media 307, which may include both local and remote computerstorage media including memory storage devices. It is understood thatthe module 22, the external device 110, and/or external media mayinclude complementary program modules for use together, such as in aparticular application. It is also understood that a single processor202, 302 and single memory 204, 304 are shown and described in themodule 22 and the external device 110 for sake of simplicity, and thatthe processor 202, 302 and memory 204, 304 may include a plurality ofprocessors and/or memories respectively, and may comprise a system ofprocessors and/or memories.

The various embodiments of the sensor system described herein, as wellas the articles of footwear, foot contacting members, inserts, and otherstructures incorporating the sensor system, provide benefits andadvantages over existing technology. For example, many of the sensorembodiments described herein provide relatively low cost and durableoptions for sensor systems, so that a sensor system can be incorporatedinto articles of footwear with little added cost and good reliability.As a result, footwear can be manufactured with integral sensor systemsregardless of whether the sensor systems are ultimately desired to beused by the consumer, without appreciably affecting price. Additionally,sole inserts with customized sensor systems can be inexpensivelymanufactured and distributed along with software designed to utilize thesensor systems, without appreciably affecting the cost of the software.As another example, the sensor system provides a wide range offunctionality for a wide variety of applications, including gaming,fitness, athletic training and improvement, practical controls forcomputers and other devices, and many others described herein andrecognizable to those skilled in the art. In one embodiment, third-partysoftware developers can develop software configured to run using inputfrom the sensor systems, including games and other programs. The abilityof the sensor system to provide data in a universally readable formatgreatly expands the range of third party software and other applicationsfor which the sensor system can be used. Additionally, in oneembodiment, the sensor system can produce signals and data that permitaccurate detection of applied forces, which provides greater utility andversatility. As a further example, the various sole inserts containingsensor systems, including liners, insoles, and other elements, permitinterchangeability and customization of the sensor system for differentapplications. Still further, the configurations of inserts havingcut-out portions and/or slits allow for more even flexing of the insert,and assist in maintaining a more normal (i.e. perpendicular) force onthe sensors during compression. This allows the sensors to function moreeffectively and give a cleaner signal with less noise and/or distortion.Other advantages are recognizable to those skilled in the art.

Several alternative embodiments and examples have been described andillustrated herein. A person of ordinary skill in the art wouldappreciate the features of the individual embodiments, and the possiblecombinations and variations of the components. A person of ordinaryskill in the art would further appreciate that any of the embodimentscould be provided in any combination with the other embodimentsdisclosed herein. It is understood that the invention may be embodied inother specific forms without departing from the spirit or centralcharacteristics thereof. The present examples and embodiments,therefore, are to be considered in all respects as illustrative and notrestrictive, and the invention is not to be limited to the details givenherein. The terms “first,” “second,” “top,” “bottom,” etc., as usedherein, are intended for illustrative purposes only and do not limit theembodiments in any way. Additionally, the term “plurality,” as usedherein, indicates any number greater than one, either disjunctively orconjunctively, as necessary, up to an infinite number. Further,“Providing” an article or apparatus, as used herein, refers broadly tomaking the article available or accessible for future actions to beperformed on the article, and does not connote that the party providingthe article has manufactured, produced, or supplied the article or thatthe party providing the article has ownership or control of the article.Accordingly, while specific embodiments have been illustrated anddescribed, numerous modifications come to mind without significantlydeparting from the spirit of the invention and the scope of protectionis only limited by the scope of the accompanying Claims.

What is claimed is:
 1. An insert for use with an article of footwear adapted to engage a foot, the article of footwear having a sole structure and an upper portion connected to the sole structure, the insert comprising: an insert member adapted to be placed in contact with the sole structure of the article of footwear, the insert member comprising an arch portion adapted to engage an arch region of the foot and a forefoot portion connected to a front of the arch portion and adapted to engage a forefoot area of the foot, the insert member having a peripheral edge defining a periphery of the insert member, and wherein the peripheral edge comprises a medial edge adapted to be located on a medial side of the foot and a lateral edge opposite the medial edge and adapted to be located on a lateral side of the foot, the insert member further having a first phalange portion extending from a front of the forefoot portion and adapted to be engaged by a first phalange of the foot, wherein the peripheral edge includes a front edge on the forefoot portion extending in a lateral-to-medial direction from the lateral edge to a lateral side of the first phalange portion, wherein the front edge extends a majority of a width of the forefoot portion, and wherein the front edge forms an acute angle with the lateral side of the first phalange portion; and a sensor system comprising a plurality of force sensors connected to the insert member, a port adapted for communication with an electronic device, and a plurality of leads extending from the force sensors to the port, wherein the plurality of force sensors includes a first phalange sensor positioned on the first phalange portion.
 2. The insert of claim 1, wherein the port is positioned on the arch portion of the insert member.
 3. The insert of claim 1, wherein the plurality of force sensors comprises at least four force sensors, including the first phalange sensor, a heel sensor, and a first metatarsal sensor and a fifth metatarsal sensor positioned on the forefoot portion of the insert member.
 4. The insert of claim 1, wherein the medial edge comprises a front medial edge extending from the forefoot portion to the first phalange portion, and wherein the front medial edge has an outwardly-curved shape.
 5. The insert of claim 1, wherein the medial edge comprises a rear medial edge extending from the arch portion to the heel portion, and the lateral edge comprises a rear lateral edge extending from the arch portion to the heel portion, and wherein the rear medial edge and the rear lateral edge each have at least one inwardly-curved edge.
 6. The insert of claim 1, wherein the plurality of force sensors are force sensitive resistor sensors comprising two electrodes and a force sensitive resistive material positioned between the electrodes.
 7. The insert of claim 1, wherein the insert member comprises a first layer and a second layer of flexible polymer webbing, wherein the first and second layers are superimposed, and the sensors are located between the first and second layers.
 8. The insert of claim 1, wherein the port further comprises a housing connected to the arch portion of the insert member and configured to receive the electronic module therein.
 9. An insert for use with an article of footwear adapted to engage a foot, the article of footwear having a sole structure and an upper portion connected to the sole structure, the insert comprising: an insert member formed of first and second layers of flexible polymer material positioned in a superimposed manner, the insert member adapted to be placed in contact with the sole structure of the article of footwear, the insert member comprising: a central portion comprising an arch portion adapted to engage an arch region of the foot and a forefoot portion connected to a front of the arch portion and adapted to engage a forefoot area of the foot; a first phalange portion extending from a front of the forefoot portion and adapted to be engaged by a first phalange of the foot; and wherein the insert member has a peripheral edge defining a periphery of the insert member, and wherein the peripheral edge comprises a medial edge adapted to be located on a medial side of the foot and a lateral edge opposite the medial edge and adapted to be located on a lateral side of the foot, and wherein the peripheral edge includes a front edge on the forefoot portion extending in a lateral-to-medial direction from the lateral edge to a lateral side of the first phalange portion, wherein the front edge extends a majority of a width of the forefoot portion, and wherein the front edge forms an acute angle with the lateral side of the first phalange portion; and a sensor system comprising a plurality of force sensors connected to the insert member, a port adapted for communication with an electronic device, and a plurality of leads extending from the force sensors to the port, wherein the port is positioned on the arch portion of the insert member, wherein the force sensors and leads are located between the first and second layers of the insert member, and wherein the plurality of force sensors includes at least a first phalange sensor located on the first phalange portion, and a first metatarsal sensor and a fifth metatarsal sensor located on the forefoot portion of the insert member.
 10. The insert of claim 9, wherein the medial edge comprises a front medial edge extending from the forefoot portion to the first phalange portion, and wherein the front medial edge has an outwardly-curved shape.
 11. The insert of claim 9, wherein the peripheral edge includes a concavely curved segment at a juncture between the lateral side of the first phalange portion and the front edge.
 12. The insert of claim 9, wherein the insert member further comprises a heel portion extending from a rear of the arch portion and adapted to be engaged by a heel of the foot, and wherein the plurality of force sensors further includes a heel sensor located on the heel portion of the insert member.
 13. The insert of claim 9, wherein the medial edge comprises a rear medial edge extending from the arch portion to the heel portion, and the lateral edge comprises a rear lateral edge extending from the arch portion to the heel portion, and wherein the rear medial edge and the rear lateral edge each have at least one inwardly-curved edge.
 14. An article of footwear adapted to engage a foot, comprising: a sole structure; an upper portion connected to the sole structure; an insert member in contact with the sole structure, the insert member comprising: a central portion comprising an arch portion adapted to engage an arch region of the foot and a forefoot portion connected to a front of the arch portion and adapted to engage a forefoot area of the foot; a first phalange portion extending from a front of the forefoot portion and adapted to be engaged by a first phalange of the foot; and wherein the insert member has a peripheral edge defining a periphery of the insert member, and wherein the peripheral edge comprises a medial edge adapted to be located on a medial side of the foot and a lateral edge opposite the medial edge and adapted to be located on a lateral side of the foot, and wherein the peripheral edge includes a front edge on the forefoot portion extending in a lateral-to-medial direction from the lateral edge to a lateral side of the first phalange portion, wherein the front edge extends a majority of a width of the forefoot portion, and wherein the front edge forms an acute angle with the lateral side of the first phalange portion; and a sensor system comprising a plurality of force sensors connected to the insert member, a port adapted for communication with an electronic device, and a plurality of leads extending from the force sensors to the port, wherein the plurality of force sensors includes a first phalange sensor positioned on the first phalange portion.
 15. The article of footwear of claim 14, wherein the plurality of sensors further includes a heel sensor located on the heel portion.
 16. The article of footwear of claim 15, wherein the sensor system comprises at least four sensors, including the first phalange sensor, the heel sensor, and a first metatarsal sensor and a fifth metatarsal sensor positioned on the forefoot portion of the insert member.
 17. The article of footwear of claim 14, wherein the medial edge comprises a front medial edge extending from the forefoot portion to the first phalange portion, and wherein the front medial edge has an outwardly-curved shape.
 18. The article of footwear of claim 14, wherein the medial edge comprises a rear medial edge extending from the arch portion to the heel portion, and the lateral edge comprises a rear lateral edge extending from the arch portion to the heel portion, and wherein the rear medial edge and the rear lateral edge each have at least one inwardly-curved edge.
 19. The article of footwear of claim 14, wherein the plurality of force sensors are force sensitive resistor sensors comprising two electrodes and a force sensitive resistive material positioned between the electrodes.
 20. The article of footwear of claim 14, wherein the insert member comprises a first layer and a second layer of flexible polymer webbing, wherein the first and second layers are superimposed, and the sensors are located between the first and second layers.
 21. The article of footwear of claim 14, wherein the port further comprises a housing connected to the arch portion of the insert member and configured to receive the electronic module therein.
 22. The article of footwear of claim 21, wherein the sole structure further includes a well located below the arch portion of the insert member, and wherein the housing is at least partially received within the well.
 23. The article of footwear of claim 14, wherein sole structure further comprises a foot contacting member configured to directly engage the foot when the foot is engaged by the article of footwear, and wherein the insert member is positioned beneath the foot contacting member.
 24. An insert for use with an article of footwear adapted to engage a foot, the article of footwear having a sole structure and an upper portion connected to the sole structure, the insert comprising: an insert member adapted to be placed in contact with the sole structure of the article of footwear, wherein the insert member comprises first and second layers of flexible polymer material positioned in a superimposed manner, and a graphic layer comprising a sheet of material connected to a surface of the insert member in a layered configuration with the first and second layers, the sheet of material having a graphic design thereon; and a sensor system comprising a plurality of force sensors connected to the insert member between the first and second layers, a port adapted for communication with an electronic device, and a plurality of sensor leads extending between the first and second layers from the force sensors to the port.
 25. The insert of claim 24, wherein the graphic design comprises depictions of the plurality of force sensors superimposed over the plurality of force sensors.
 26. The insert of claim 24, wherein each of the force sensors comprises two electrodes in communication with a force sensitive resistive material, and the electrodes of each force sensor are located on the first layer, and the force sensitive material of each force sensor is located on the second layer, with the graphic layer connected to one of the first layer and the second layer.
 27. The insert of claim 24, wherein the graphic layer, the first layer, and the second layer all have peripheral sizes and shapes that are the same.
 28. The insert of claim 24, wherein the plurality of force sensors includes at least a first phalange sensor, a heel sensor, a first metatarsal sensor, and a fifth metatarsal sensor.
 29. The insert of claim 28, wherein the graphic design includes a depiction of the first phalange sensor superimposed over the first phalange sensor, a depiction of the heel sensor superimposed over the heel sensor, a depiction of the first metatarsal sensor superimposed over the first metatarsal sensor, and a depiction of the fifth metatarsal sensor superimposed over the fifth metatarsal sensor.
 30. An article of footwear adapted to engage a foot, comprising: a sole structure; an upper portion connected to the sole structure; an insert member in contact with the sole structure, the insert member comprising first and second layers of flexible polymer material positioned in a superimposed manner, and a graphic layer comprising a sheet of material connected to a surface of the insert member in a layered configuration with the first and second layers, the sheet of material having a graphic design thereon; and a sensor system comprising a plurality of force sensors connected to the insert member between the first and second layers, a port adapted for communication with an electronic device, and a plurality of sensor leads extending between the first and second layers from the force sensors to the port, wherein the plurality of force sensors are force sensitive resistor sensors comprising two electrodes and a force sensitive resistive material positioned between the electrodes. 